jbj Techniques Limited; exceptional mechanical & fluid power expertise

exceptional mechanical & fluid power expertise

Link to latest addition to jbj's machine shop
Link to latest addition to jbj's machine shop
Link to latest addition to jbj's machine shop
Link to AIQ power transmission monitoring
Link to 6 basic considerations for selecting a pump drive
Link to LinkedIn article

Bearing supported gear pumps and gear motors

Ideal where pumps are driven by a drive shaft or driving equipment by pulley and drive belt, for instance agricultural machinery.

A motor with a bearing support is useful for a fan drive or again if a pulley is fitted for belt drive. Any application that induces side load on the shaft, a bearing support built into the gear pump or gear motor is beneficial, even necessary.
CAST IRON hydraulic gear pumps and motors
Group 2, hydraulic gear pumps and motors with bearing supported shaft. Manufactured so that you can impart a side load and end load on the pump input shaft.

ALP2 and GHP2 series pumps, also ALM2 and GHM2 series motors available with this shaft support bearing.

Link to technical specification catalogue . . .

Standard Ball Bearing – Radial Load

CAST IRON hydraulic gear pumps and motors

Heavy Duty Ball Bearing – Radial Load

CAST IRON hydraulic gear pumps and motors
Oklahoma Willy jet powered VW

An unlikely application of a Marzocchi gear pump supplied by jbj Techniques, feeding kerosine into the afterburner of this jet powered VW at 180 litres/min, 160 psi (11.03 bar), delivered in 10 second bursts.

Click here for further information . . .

Coupling element sizing chart, link to details

Motor Pump Sets

motor-pump-set
A motor pump set consists of a prime mover such as a petrol / diesel engine, electric, hydraulic, or air motor connected to a fluid pump / gas pump via a coupling or a bellhousing and coupling combination. The advantage of using a bellhousing being that full concentricity is maintained between the prime mover and the connected pump, thus negating the potential of an early coupling failure due to shaft to shaft misalignment.
High quality mechanical and fluid power products are always available straight from our comprehensively stocked warehouse, but, we are more than that! If you need more, be it the smallest drive component through to complex drive line component packages, then speak to our experienced sales team who will provide a solution based upon your application requirements.

Providing a solution based upon your application requirements.

jbj Techniques can design and build motor-pump assemblies from the extensive stock of hydraulic gear motors and hydraulic gear pumps, creating custom adaptors to mount the gear pumps to the motor again from extensive stocks of bellhousings and couplings and use of our excellent machine shop facilities. Full design drawings provided for reference and approval before build.          
» product specification: team of design engineers to assist in design process simple or complex, standard or bespoke.
» prompt product supply: large stocks for next day delivery on many items.
» machine shop: full machining services for bespoke designs.      
Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Extensive knowledge, extensive ability, extensive products.

Customer needs are the centre of our business.

jbj Techniques Limited: Company Overview

jbj Techniques Limited, founded in 1974, is a family-owned specialist in mechanical power transmission and hydraulics, headquartered at Redhill in Surrey, UK. Over five decades, it has grown through strategic investments, technical excellence, and an unwavering focus on customer needs

Core Expertise & Services

The company’s ethos centres on offering a complete in-house solution, from product specification to system build, certification, and after-sales support.
Specifically:

» Design engineering & system integration: A team of design engineers crafts both standard and bespoke drivetrain and fluid power solutions, leveraging CAD-based customization and technical consultation.

» Extensive product portfolio: jbj stocks a vast array of components, such as couplings (including diverse gear, disc, grid, and ATEX-compliant types), gearboxes, clutches, pumps, hydraulic motors, fluid power accessories, and bell housings.

» Prompt supply and distribution: A well-stocked warehouse enables next-day delivery on many items, supported by a UK-wide technical sales team.

» Machine shop capabilities: Offering a full suite of machining services, jbj’s Redhill facility has grown considerably since its move in 1984. As of 2024, the 7,200 sq ft machine shop houses seven CNC machines and in January 2024, the company added a DN Solutions Puma V8300M vertical turning lathe for enhanced capacity and versatility.

» Advanced condition monitoring: jbj distributes Flender patented sensor systems. AIQ DETECT for elastomeric couplings and AIQ CORE for gearboxes, to provide real-time reliability data and help reduce unplanned downtime.

Application Sectors & Client Reach

jbj's solutions serve a diverse range of industries, including:

» Power generation
» Oil & gas
» Renewables
» Marine
» Motorsport
» Food & beverage
» Transport
» Environmental and materials handling environments.

The company's reputation is anchored in long-term relationships with stable, loyal global clients and reputable European and North American manufacturers, many of which jbj represents as sole UK distributor.

Key Strengths & Competitive Edge

1) Full-spectrum engineering services: jbj blends design, stock availability, machining, and after-sales support under one roof, an advantage in systems integration and downtime reduction.

2) Rapid response and responsiveness: A lean logistics model paired with technical teams ensures quick delivery and localized support.

3) Machine shop differentiation: Internal machining capabilities, newly upgraded with advanced CNC tech, allow on-demand, customer-specific builds and shortened lead times.

4) Innovative condition monitoring: AIQ systems deliver predictive maintenance data, enhancing machinery uptime and operational reliability.

5) Safety and compliance: ATEX-certified products (e.g., starters, couplings) align with strict industry safety standards.

6) Sector diversity and sector fluency: Broad industry presence indicates technical depth and adaptability to different operational environments.

Summary

jbj Techniques Limited stands out as a robust, customer-focused engineering company delivering highly integrated mechanical and fluid power solutions. Founded on strong design and distribution foundations, the firm continues to invest in in-house manufacturing and innovation, whether through cutting-edge CNC machinery or digital condition monitoring tools.

Operating from Redhill, Surrey U.K. serving clients locally and internationally, jbj balances size (25 employees as of 2024) with strategic agility. Looking ahead, its approach, combining technical consultancy, manufacturing prowess, and proactive maintenance tools, positions jbj ahead in driving reliability, efficiency, and support across industries.

How Our Mechanical Power Transmission Specialists Help

In today's fast-paced industrial landscape, maximising efficiency is not just a goal but a necessity for businesses to thrive. One vital component in achieving operational excellence is the use of mechanical power transmission solutions. These solutions play an important role in powering various machinery and systems, and when used correctly, they can significantly enhance productivity, reduce downtime, and ultimately improve your bottom line. Today, we'll explore how our mechanical power transmission specialists can help you unlock efficiency and transform your operations.

The Heart of Your Machinery
Mechanical power transmission refers to the mechanisms that transmit power from a source to a destination within a machine or system. It encompasses a wide range of components, including gears, belts, chains, couplings, bearings, and more. These components are the unsung heroes behind the seamless operation of your machinery, ensuring the smooth transfer of power from motors to critical processes.

Reduced Downtime, Increased Productivity

Downtime is the enemy of productivity. Our experts focus on enhancing the reliability and durability of your power transmission systems.This means fewer unexpected breakdowns and maintenance-related interruptions,allowing your operations to run seamlessly. With our solutions, you can extend the lifespan of your equipment and reduce the total cost of ownership.

Efficiency through Precision Engineering

Precision engineering lies at the core of our mechanical power transmission solutions. Our specialists meticulously select and configure components to optimise power transfer while reducing energy loss. By using state-of-the-art design techniques and materials, we ensure that your machinery operates at its highest efficiency levels, translating to reduced energy consumption and increased cost savings.

Customised Solutions for Your Needs

One size does not fit all when it comes to mechanical power transmission. Each industry and application have unique requirements, and that's where our specialists excel. We understand that off-the-shelf solutions may not always suffice. We work closely with you to assess your specific needs and design tailored transmission systems that align with your operational goals.

Safety and Compliance

Safety is paramount in any industrial setting. Our mechanical power transmission solutions not only boost efficiency but also ad here to the highest safety standards and regulations. We focus on the well-being of your workforce by implementing safety features and practices that minimise risks associated with power transmission equipment. 

Sustainable Solutions

In an era where sustainability is a global priority, our specialists offer eco-friendly transmission solutions. By reducing energy wastage and ensuring optimal performance, we contribute to your company's efforts in achieving sustainability goals and reducing its carbon footprint.
Our commitment goes far beyond the initial installation of your system. We are dedicated to offering ongoing support, regular maintenance,and periodic assessments, ensuring that your operations continue to reap the benefits of enhanced efficiency over the long term.

Product Specification Excellence - When you choose JBJ Techniques Limited, you gain access to our unparalleled expertise in product specification. Our team of highly skilled design engineers is ready to assist you in the design process, regardless of complexity. Whether your project requires standard components or bespoke solutions tailored to your unique needs, our specialists will meticulously specify each product or combination of products to exact standards, ensuring they are not only fit for purpose but also safe to run as part of your mechanical power transmission system.

Prompt Product Supply - Time is often of the essence in the industrial world. At JBJ Techniques Limited, we understand the urgency of your requirements. With extensive stocks readily available, we offer next-day delivery on many items. This means you can count on us for prompt product supply, reducing downtime and keeping your operations running smoothly.

In-House Machine Shop - Our commitment to delivering top-notch mechanical power transmission solutions extends to our in-house machine shop. Here, we offer full machining services to support both standard and bespoke designs. Whether you need modifications, customisations, or entirely unique components, our machine shop is equipped with the latest technology and staffed by skilled professionals ready to bring your vision to life.

So, when you turn to our team at JBJ Techniques Limited, you can have a partnership that is built on trust, expertise, and unwavering commitment. We don't just offer mechanical power transmission solutions; we offer the promise of enduring success for your operations.

Our dedication to individualised product specification,prompt supply, and in-house machining services ensures that we are your comprehensive partner for all your power transmission needs. From design assistance to ongoing support and maintenance, we stand by your side, working together to achieve peak efficiency and long-term excellence in your mechanical power transmission systems.

Take a look at our full product list to see what we offer, and if you’re interested in learning more about how our team can help you, get in touch via the contact form today.  

jbj Techniques is a specialist supplier of high-quality products for
the mechanical  power  transmission  &  fluid  power  sectors.

jbj Techniques Limited; quality products for mechanical & fluid power
jbj Techniques Limited; quality products for mechanical & fluid power
jbj Techniques Limited; quality products for mechanical & fluid power
jbj Techniques Limited; quality products for mechanical & fluid power
BLOODHOUND SSC; link to jbj Techniques' involvement with this noble project.