02 22 ® ZAPEX GEAR COUPLINGS
Flender Mechanical Power Transmission Couplings available from jbj Techniques N-EUPEX , RUPEX and N-BIPEX ® ® ® Flexible Couplings Flexible Flender couplings have a wide range of possible applications. A broad standard modular system as well as specially designed application specific couplings are available. N-EUPEX cam couplings Rated torque: 19 Nm … 85,000 Nm RUPEX pin-and-bush couplings Rated torque: 200 Nm … 1,300,000 Nm N-BIPEX cam couplings Rated torque: 12 Nm … 1,300 Nm ELPEX , ELPEX-B and ELPEX-S ® ® ® Highly Flexible Couplings ® ELPEX couplings are free of circumferential back-lash. Their damping capacity and low torsional stiffness make them especially well-suited for coupling machines with torque characteristics or large shaft misalignment. widely variable ELPEX elastic ring couplings Rated torque: 1,600 Nm … 90,000 Nm ELPEX-B elastic tire couplings Rated torque: 24 Nm … 14,500 Nm ELPEX-S rubber disk couplings Rated torque: 330 Nm … 63,000 Nm ZAPEX gear couplings and ARPEX all-steel couplings ® ® Torsionally Rigid Couplings For transmission of high torques, we offer both ARPEX all-steel disc couplings and ZAPEX gear couplings in a range of versions. The applications vary according to specific requirements, with respect to shaft misalignment, temperature and torque. ZAPEX gear couplings Rated torque: 1,300 Nm … 7,200,000 Nm ARPEX high performance disc couplings Rated torque: 1,000 Nm … 80,000 Nm N-ARPEX and ARPEX all-steel disc couplings Rated torque: 92 Nm … 2,000,000 Nm BIPEX-S and SIPEX ® ® Backlash-Free Couplings The vibration-damping, electrically insulating plug-in BIPEX-S elastomer couplings and SIPEX metal bellows couplings deliver especially accurate component positioning. BIPEX-S and SIPEX Rated torque: 0.1 Nm … 5,000 Nm ii www.jbj.co.uk/couplings.html #DriveLineHarmony
iii #DriveLineHarmony www.jbj.co.uk/couplings.html ® FLUDEX couplings are hydrodynamic fluid couplings which operate on the Fottinger principle. ® FLUDEX couplings limit starting and maximum torque in the drive train and, through the property of rotational slip, serve as an aid to starting the motor, as overload protection in the event of fault and for isolating torsional vibration. ® To compensate for shaft misalignment, the FLUDEX coupling is combined ® with a displacement coupling e.g. of the N-EUPEX type. Couplings designed for partially and fully suspended drives which can be mounted between motor and gear unit or gear unit and wheel-set shaft. Designed and tested to withstand the high forces created by axle loads of up to 32 t, motor speeds of over 6,000 rpm and driving speeds of more than 400 km/h. All models tested under extreme conditions to guarantee maximum reliability. A broad range of products in all necessary sizes and designs as standard. » Great depth within an extensive product range. FLENDERRailway Couplings offer: » High quality. » 100% component traceability. » Low maintenance costs and a high level of serviceability. » Component compatibility with Flender gear units for rail vehicles. ZBG series read info . . . LBK series read info . . . GKG series read info . . . MBG series read info . . . MBG-ISO series read info . . . ARS series read info . . . Railway Couplings Couplings for rail vehicles developed, tested and produced for reliability and safety. #FLUDEX #railway-couplings Flender Mechanical Power Transmission Couplings available from jbj Techniques
Technical Information Mechanical Power Transmission Couplings iv #DriveLineHarmony www.jbj.co.uk/couplings.html » Shaft coupling types. » Shaft hub connections. » Key to symbols & selection of coupling series. » Shaft misalignment. » Typical coupling solutions for different applications. » Selection of coupling size. » Balancing. » Checking shaft hub connection & environmental conditions. » Fitting recommendations including DIN ISO 286 details. » Cylindrical shaft ends, extract from DIN 748 Part 1 (long) & central holes according to DIN 332 Part 2. » Parallel Key Connections to Din 6885-1. See the for: FLENDER COUPLINGS INTRODUCTION #couplings-technical-info
iii www.jbj.co.uk/couplings.html#flender #DriveLineHarmony E & OE Zapex ZW Series Contents Torsionally Rigid Gear Couplings v Page Zapex ZW Series Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Zapex ZW Series Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ZWN Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4 ZZS Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6 ZZW Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 8 ZWHSeries................................................................................... 9 ZWBTSeries.................................................................................. 10 ZWBGSeries ................................................................................. 11 ZWBSeries................................................................................... 12 ZWTRSeries ................................................................................. 13 ZBRSeries................................................................................... 14 ZBWSSeries ................................................................................. 15 ZWNVSeries ................................................................................. 16 ZWSESeries ................................................................................. 17 Customized Hub Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19 Spare & Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Zapex ZN Series Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Zapex ZN Series Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 ZNNSeries................................................................................... 23 ZNZSSeries.................................................................................. 24 ZNWSeries................................................................................... 25 ZNBG Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27 ZNNASeries.................................................................................. 28 ZNZASeries.................................................................................. 29 ZNNVSeries.................................................................................. 30 ZNNforAxialDisplacement ...................................................................... 31 Customized Hub Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 33 Type ZN - Flange Connection Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Spare & Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 jbjTechniquesLimitedintroduction................................................................. 36-39 The details contained within this catalogue are reproduced with kind permission of FLENDER in accordance with the latest information available at time of production of this publication. Errors & Omissions Excepted Last update: 08/02/2022
vi #DriveLineHarmony New distribution partnership in the UK: We have now partnered with jbj Techniques Limited as the official partner for our whole couplings range in the United Kingdom and kicked off our cooperation by a digital signing of the partnership contract. JBJ has a wealth of experience in established and niche applications, such examples are: Mechanical drives for subsea wave energy, steel works crucible handling equipment or marine winch drives. We are happy to have them on our side for our UK coupling customers, especially for the supply of the recently optimizedN-EUPEX! Get to know the industry benchmark in couplings and reach out to , Mat Jackson Product Manager Couplings at Flender UK, and , Managing Director at JBJ Mike Davis for further queries. Learnmore about our couplings range here: https://lnkd.in/dAir-av #flender #couplings #neupex #newpartnership #cooperation #WeMoveTheWorld FLENDER Flender 9,544 followers 1w • 10 February 2021 Mechanical Power Transmission Couplings https://lnkd.in/eArCCRi www.jbj.co.uk/couplings.html#flender
II 2 GD c 120 °C (T4) -20 °C ≤ Ta ≤ +80 °C Coupling suitable for use in potentially explosive atmospheres. Complies with the current ATEX Directive for: Benefits A ZAPEX coupling comprises two hub sections with external teeth which are mounted on the machine shafts. Each set of external teeth engages in a flanged socket with mating internal teeth. The flanged sleeves are connected via two flanges with close-fitting bolts. Application The teeth are lubricated with oil or grease. On the ZAPEX type ZW, DUO sealing rings are used to seal the tooth space. The DUO sealing rings prevent the lubricant from escaping and dirt from entering the tooth space. The parallel keyways must be sealed during assembly to prevent lubricant fromescaping. Customized hub designs are described after the types. Function ZAPEX couplings are especially suited for operation in harsh operating conditions, such as drives in the iron smelting or cement industry. ZAPEX couplings are suitable for reverse operation and horizontal mounting positions and, in the case of type ZWNV, for vertical mounting positions. The torque is transmitted through the coupling teeth. The teeth are crowned, so angular displacement per tooth plane is possible. Radial displacement can be compensated for via the space VA between the tooth planes. The internal teeth of the flanged sleeves are significantly wider than the external teeth of the hub parts, permitting a relatively high axial misalignment. A small angular misalignment on the coupling teeth results in an advantageous distribution of the lubricant film and a very low wear rate. This favourable condition can be deliberately set by aligning the drive with themachine shafts with a slight radial misalignment. Design I M2 ZAPEX gear couplings link machine shafts and compensate for shaft misalignment with weak restorative forces. High transmissible torque combined with compactness and light weight are characteristic of ZAPEX couplings. ZAPEX coupling types are constructed on a modular principle. This means that application specific solutions can be delivered quickly. ZAPEX couplings require very little maintenance. Regular grease or oil changes at the prescribed intervals prolongs the service life of the coupling. 1 #DriveLineHarmony Zapex ZW Series Introduction Torsionally Rigid Gear Couplings ZWB with brake drum ZBR with shear pins Zapex ZW Gear Coupling Types Type Description: ZWTR for rope drums ZWH with coupling sleeve ZZW with intermediate shaft ZWBT with offset brake disk ZZS with adapter ZWNV Vertical type ZWS Clutch Further application-related coupling types are available. ZWN Standard type Information available on request. ZWBG with straight brake disk ZWSE Simple clutch-coupling combination www.jbj.co.uk/couplings.html#flender
www.jbj.co.uk/couplings.html#flender Zapex ZW Series Power Ratings Torsionally Rigid Gear Couplings 2 #DriveLineHarmony Size Rated Torque Maximum Torque Overload Torque Fatigue Torque Torsional Stiffness Permitted Axial Shaft ZW Misalignment TKN TKmax TKOL TKW CTdyn ΔKa Nm Nm Nm Nm kNm/rad mm 112 1300 2600 5200 520 2000 1.0 128 2500 5000 10000 1000 3600 1.0 146 4300 8600 17200 1720 6900 1.0 175 7000 14000 28000 2800 9360 1.0 198 11600 23200 46400 4640 15600 1.0 230 19000 38000 76000 7600 26300 1.0 910 1600000 3200000 6400000 640000 1118000 3.0 415 130000 260000 520000 52000 106000 1.5 852 1200000 2400000 4800000 480000 926000 3.0 465 180000 360000 720000 72000 134600 2.0 1240 3800000 7600000 15200000 1520000 3079000 3.0 1150 2700000 5400000 10800000 1080000 2120000 3.0 1380 5300000 10600000 21200000 2120000 4383000 4.0 690 660000 1320000 2640000 264000 431000 2.0 375 98000 196000 392000 39200 115600 1.5 290 39000 78000 156000 15600 44000 1.5 585 400000 800000 1600000 160000 263200 2.0 730 790000 1580000 3160000 316000 538000 2.0 1540 7200000 14400000 28800000 2880000 6115000 4.0 1310 4600000 9200000 18400000 1840000 3693000 4.0 315 54000 108000 216000 21600 64100 1.5 255 27000 54000 108000 10800 33400 1.5 505 250000 500000 1000000 100000 168700 2.0 545 320000 640000 1280000 128000 216900 2.0 342 69000 138000 276000 27600 81600 1.5 1020 1900000 3800000 7600000 760000 1339000 3.0 780 1000000 2000000 4000000 400000 696000 3.0 1080 2200000 4400000 8800000 880000 1605000 3.0 1160 3350000 6700000 13400000 1340000 2474000 3.0 1440 6250000 12500000 25000000 2500000 5056000 4.0 640 510000 1020000 2040000 204000 56000 2.0 Torsional stiffness of the remaining coupling types on request. The axial misalignment ΔKa must be understood as the maximum permitted enlargement of the hub distance S of the coupling. In the case of type ZWTR, the rated torques which deviate from the above are specified in the dimension table. The stated torsional stiffness ‘ZW’ applies to coupling types ZWN and ZWNV. The axial misalignment for the types ZWBT, ZWBG and ZWNV is ½ × ΔKa. Angular misalignment ΔKw » Types ZWN, ZZS, ZZW, ZWH, ZWB, ZBR, ZWS: ΔKw = 1° » Types ZWBT and ZWBG: ΔKw = 0.2° » Type ZWSE: ΔKw = 0.4° » Types ZWN, ZZS, ZZW, ZWH, ZWB, ZBR, ZWS: ΔKr ≤ VA ⋅ tan 1° » Type ZWSE: ΔKr ≤ VA ⋅ tan 0.4° » Types ZWBT and ZWBG: ΔKr ≤ VA ⋅ tan 0.2° For the tooth distance VA, see the relevant table for the subassembly. Radial misalignment ΔKr
www.jbj.co.uk/couplings.html#flender ZWN Series Torsionally Rigid Gear Couplings 3 #DriveLineHarmony J1 J2 of inertia T n D1, D2 DA ND1/ NL1/ D4 S1 S2 S3 VA Q P J /J Type m KN Kmax 1 2 torque speed (mm) moment 1) Size Rated Max Dimensions Mass Part Number. Weight Keyway ND2 NL2 DIN 6885-1 146 4300 7300 0 72 177 95 75 146 6 13 20 88 75 45 0.021 2LC0300-2AA 2LC0300-2AB 2LC0300-2AC 11.5 315 54000 3300 80 175 366 230 160 315 10 30 50 190 200 60 0.81 2LC0300-8AA 2LC0300-8AB 2LC0300-8AC 99 690 660000 1450 250 390 788 520 350 690 20 166 312 516 475 90 35 2LC0301-8AA 2LC0301-8AB 2LC0301-8AC 950 >450 490 650 595 77 1450 545 320000 1800 180 330 620 440 280 545 16 126 236 406 405 80 12 2LC0301-5AA 2LC0301-5AB 2LC0301-5AC 490 342 69000 3000 90 195 392 255 180 340 12 42 72 222 225 60 1.2 2LC0301-0AA 2LC0301-0AB 2LC0301-0AC 125 852 1200000 1150 325 490 970 650 420 850 25 185 345 605 595 110 100 2LC0302-2AA 2LC0302-2AB 2LC0302-2AC 1750 730 790000 1350 275 420 834 560 380 730 20 180 340 560 515 90 48 2LC0302-0AA 2LC0302-0AB 2LC0302-0AC 1150 >535 570 750 695 145 2150 255 27000 4100 0 140 294 185 125 255 10 25 40 150 160 50 0.26 2LC0300-6AA 2LC0300-6AB 2LC0300-6AC 49 375 98000 2700 100 220 430 290 200 375 12 42 72 242 260 60 2 2LC0301-1AA 2LC0301-1AB 2LC0301-1AC 170 780 1000000 1250 300 450 900 600 400 780 25 176 327 576 555 110 68 2LC0302-1AA 2LC0302-1AB 2LC0302-1AC 1450 2 Nm rpm min. max. min. max. kgm A B AB kg 505 250000 2000 160 300 568 400 260 505 16 106 196 366 365 80 7.7 2LC0301-4AA 2LC0301-4AB 2LC0301-4AC 380 230 19000 4700 0 120 265 160 110 230 8 20 32 130 135 50 0.16 2LC0300-5AA 2LC0300-5AB 2LC0300-5AC 37 112 1300 9400 0 49 143 65 50 110 6 - - 56 50 35 0.007 2LC0300-0AA 2LC0300-0AB 2LC0300-0AC 5.8 910 1600000 1050 350 535 1030 710 450 910 25 215 405 665 655 110 140 2LC0302-3AA 2LC0302-3AB 2LC0302-3AC 2100 >390 420 560 515 38 980 128 2500 8300 0 61 157 80 60 128 6 13 20 73 65 45 0.014 2LC0300-1AA 2LC0300-1AB 2LC0300-1AC 7.9 >360 390 520 475 27 800 >420 450 600 555 52 1200 290 39000 3700 70 160 330 210 140 290 10 30 50 170 180 60 0.51 2LC0300-7AA 2LC0300-7AB 2LC0300-7AC 72 198 11600 5500 0 100 237 135 100 198 8 19 30 119 110 50 0.086 2LC0300-4AA 2LC0300-4AB 2LC0300-4AC 26.5 175 7000 6400 0 85 215 112 90 175 8 14 20 104 85 50 0.049 2LC0300-3AA 2LC0300-3AB 2LC0300-3AC 19 >490 535 710 655 110 1800 415 130000 2500 120 240 478 320 220 415 12 74 136 294 285 80 3.1 2LC0301-2AA 2LC0301-2AB 2LC0301-2AC 225 585 400000 1700 210 360 660 480 310 585 20 150 280 460 445 80 17 2LC0301-6AA 2LC0301-6AB 2LC0301-6AC 620 640 510000 1600 230 360 738 480 330 640 20 149 278 479 445 90 25 2LC0301-7AA 2LC0301-7AB 2LC0301-7AC 780 465 180000 2200 140 270 528 360 240 465 16 96 176 336 325 80 5.2 2LC0301-3AA 2LC0301-3AB 2LC0301-3AC 300
www.jbj.co.uk/couplings.html#flender ZWN Series Torsionally Rigid Gear Couplings 4 #DriveLineHarmony » » ØD1 Without finished bore. ØD2 Without finished bore. Notes Configurable variants1) With finished bore. With finished bore. » Mass moments of inertia apply to a coupling half with maximum bore diameter. P Length required for renewing the sealing rings, aligning the coupling parts and tightening the set screw. » Weights apply to the entire coupling with maximum bores. » Q Diameter required for renewing the sealing rings. >800 850 1120 1370 1030 930 6200 1380 5300000 700 525 750 1540 990 640 138 35 275 515 915 910 155 930 2LC0303-1AA 2LC0303-1AB 2LC0303-1AC 6500 >800 850 1120 1380 1030 1050 6900 >890 940 1240 1510 1150 1450 8200 >750 800 1055 1290 975 700 5300 1540 7200000 630 575 850 1710 1120 700 1540 35 275 515 975 1030 175 1550 2LC0303-3AA 2LC0303-3AB 2LC0303-3AC 8800 1310 4600000 750 500 705 1470 930 610 1310 35 265 495 875 865 155 730 2LC0303-0AA 2LC0303-0AB 2LC0303-0AC 5600 >800 850 1120 1440 1030 1250 7600 >750 800 1055 1310 975 840 5900 1440 6250000 670 550 800 1600 1055 670 1440 35 295 555 965 975 155 1200 2LC0303-2AA 2LC0303-2AB 2LC0303-2AC 7500 >890 940 1240 1540 1150 1700 9200 >650 705 930 1160 865 450 4100 >705 750 990 1210 910 500 4300 1240 3800000 800 475 705 1400 930 580 1240 30 250 470 830 865 155 580 2LC0302-8AA 2LC0302-8AB 2LC0302-8AC 4900 >705 750 990 1310 910 770 5700 >940 995 1310 1610 1220 1900 9600 >850 890 1170 1540 1080 1600 8900 >705 750 990 1240 910 620 5000 >750 800 1055 1380 975 1000 6800 >850 890 1170 1440 1080 1300 7700 >850 890 1170 1430 1080 1150 7100 Keyway ND2 NL2 torque speed (mm) moment of inertia T n D1, D2 DA ND1/ NL1/ D4 S1 S2 S3 VA Q P J /J Type m KN Kmax 1 2 1) Size Rated Max Dimensions Mass Part Number. Weight DIN 6885-1 2 Nm rpm min. max. min. max. kgm A B AB kg 1020 1900000 1000 375 570 1112 750 480 1020 25 213 401 693 695 130 200 2LC0302-4AA 2LC0302-4AB 2LC0302-4AC 2600 >570 600 800 735 220 2800 1080 2200000 950 400 600 1162 800 500 1080 30 226 422 726 735 135 255 2LC0302-5AA 2LC0302-5AB 2LC0302-5AC 3100 >600 650 860 795 285 3200 1150 2700000 900 425 650 1222 860 520 1150 30 238 446 758 795 135 255 2LC0302-6AA 2LC0302-6AB 2LC0302-6AC 3600 >650 705 930 865 285 3700 1160 3350000 850 450 650 1292 860 550 1160 30 260 490 810 795 135 420 2LC0302-7AA 2LC0302-7AB 2LC0302-7AC 4000 1)To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk Ordering example Ordering Code: 2LC0300-2AA99-0AA0-Z L0W+M1A+M13 » ZAPEX ZWN coupling, size 146, variant A. » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9and set screw » Part 2: Bore 45K7 mm, keyway to DIN 6885-1 P9and set screw
www.jbj.co.uk/couplings.html#flender 5 #DriveLineHarmony ZZS Series Torsionally Rigid Gear Couplings T D1, D2 DA ND1/ NL1/ DD1/ S8 S9 VA1 Q P LZ m m KN 112 1300 0 49 143 65 50 110 3 3 28 50 35 120 2LC0300-0AD 2LC0300-0AE 0.8 9.4 1) Size Rated Dimensions (mm) Part Number. Weight torque each 100 mm pipe Keyway ND2 NL2 DD2 DIN 6885-1 Nm min. max. min. A B kg kg 146 4300 0 72 177 95 75 146 10 3 44 75 45 120 2LC0300-2AD 2LC0300-2AE 1.8 17 198 11600 0 100 237 135 100 198 15 4 59.5 110 50 130 2LC0300-4AD 2LC0300-4AE 3.5 37 230 19000 0 120 265 160 110 230 16 4 65 135 50 130 2LC0300-5AD 2LC0300-5AE 4.5 50 255 27000 0 140 294 185 125 255 20 5 75 160 50 140 2LC0300-6AD 2LC0300-6AE 6.3 68 290 39000 70 160 330 210 140 290 25 5 85 180 60 140 2LC0300-7AD 2LC0300-7AE 7.2 93 415 130000 120 240 478 320 220 415 68 6 147 285 80 200 2LC0301-2AD 2LC0301-2AE 17 295 375 98000 100 220 430 290 200 375 36 6 121 260 60 180 2LC0301-1AD 2LC0301-1AE 15 220 465 180000 140 270 528 360 240 465 88 8 168 325 80 200 2LC0301-3AD 2LC0301-3AE 19 380 545 320000 180 330 620 440 280 545 118 8 203 405 80 220 2LC0301-5AD 2LC0301-5AE 30 640 585 400000 210 360 660 480 310 585 140 10 230 445 80 220 2LC0301-6AD 2LC0301-6AE 33 780 230 360 480 445 1010 640 510000 738 330 640 139 10.0 239.5 90 250 2LC0301-7AD 2LC0301-7AE 39 >360 390 520 475 1050 128 2500 0 61 157 80 60 128 10 3 36.5 65 45 120 2LC0300-1AD 2LC0300-1AE 1.3 12.5 250 390 520 475 1200 690 660000 788 350 690 156 10.0 258 90 250 2LC0301-8AD 2LC0301-8AE 48 505 250000 160 300 568 400 260 505 98 8 183 365 80 200 2LC0301-4AD 2LC0301-4AE 24 470 315 54000 80 175 366 230 160 315 25 5 95 200 60 180 2LC0300-8AD 2LC0300-8AE 9.1 135 >390 420 560 515 1250 175 7000 0 85 215 112 90 175 10 4 52 85 50 130 2LC0300-3AD 2LC0300-3AE 2.3 27.5 342 69000 90 195 392 255 180 340 36 6 111 225 60 180 2LC0301-0AD 2LC0301-0AE 12 170 >450 490 650 595 1900 >420 450 600 555 1500 275 420 560 515 1450 730 790000 834 380 730 170 10.0 280 90 250 2LC0302-0AD 2LC0302-0AE 51 300 450 600 555 1850 780 1000000 900 400 780 163.5 12.5 288 110 280 2LC0302-1AD 2LC0302-1AE 55 Variant B Variant A Part 2 Part 1 Part 2 Part 1 S9 G_MD10_EN_00044 ØD2 ØDD2 ØQ ØND2 S9 ØD1 VA1 LZ VA1 VA S8 S8 S NL2 NL1 ØDA ØDD1 ØND1 P
www.jbj.co.uk/couplings.html#flender » Mass moments of inertia apply to a coupling half with maximum bore diameter. » Maximum speed, limited by weight and critical adapter speed, on request. » Weights from size 1020 on request. » VA= 2 • VA1 + LZ » » ØD1 Without finished bore. ØD2 Without finished bore. Configurable variants1) With finished bore. With finished bore. Notes » Weights apply tomaximumbores and an adapter length of LZmin. » Mass moment of inertia on request. » Q Diameter required for renewing the sealing rings. P Length required for renewing the sealing rings. Ordering example » Part 2: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw OrderingCode: 2LC0300-2AE99-0AZ0-Z L0W+M1A+Q0Y+M13 1)To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk » ZAPEX ZZS coupling, size 146, variant B » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw Plain text toQ0Y: 250mm (dimension S). 6 #DriveLineHarmony ZZS Series Torsionally Rigid Gear Couplings 1) Size Rated Dimensions (mm) Part Number. Weight torque each 100 mm pipe T D1, D2 DA ND1/ NL1/ DD1/ S8 S9 VA1 Q P LZ m m KN Keyway ND2 NL2 DD2 Nm min. max. min. A B kg kg 325 490 650 595 2300 852 1200000 970 420 850 172.5 12.5 302.5 110 280 2LC0302-2AD 2LC0302-2AE 68 375 570 1112 750 695 1020 1900000 480 1020 200.5 12.5 346.5 130 380 2LC0302-4AD 2LC0302-4AE >535 570 695 2850 400 600 1162 800 735 1080 2200000 500 1080 211 15.0 363 135 380 2LC0302-5AD 2LC0302-5AE >600 650 860 795 >570 600 800 735 1160 3350000 >650 705 1292 930 550 1160 245 15.0 405 865 135 380 2LC0302-7AD 2LC0302-7AE >705 750 990 1210 910 >650 705 930 865 DIN 6885-1 450 650 860 1160 795 475 705 930 1240 865 1240 3800000 >705 750 1400 990 580 1240 235 15.0 415 910 155 400 2LC0302-8AD 2LC0302-8AE 350 535 1030 710 655 2800 910 1600000 450 910 202.5 12.5 332.5 110 280 2LC0302-3AD 2LC0302-3AE 94 >750 800 1055 1290 975 425 650 1222 860 795 1150 2700000 520 1150 223 15.0 379 135 380 2LC0302-6AD 2LC0302-6AE >490 535 710 655 2400 >800 850 1120 1380 1030 525 750 990 1380 910 >890 940 1240 1510 1150 >850 890 1170 1430 1080 575 850 1120 1540 1030 >850 890 1170 1540 1080 1540 7200000 1710 700 257.5 17.5 487.5 175 600 2LC0303-3AD 2LC0303-3AE 550 800 1055 1440 975 >940 995 1310 1610 1220 >750 800 1055 1380 975 1380 5300000 1540 640 257.5 17.5 457.5 155 400 2LC0303-1AD 2LC0303-1AE 500 705 930 1310 865 >890 940 1240 1540 1150 >705 750 990 1310 910 1310 4600000 1470 610 247.5 17.5 437.5 155 400 2LC0303-0AD 2LC0303-0AE >800 850 1120 1440 1030 1440 6250000 1600 670 277.5 17.5 482.5 155 400 2LC0303-2AD 2LC0303-2AE >750 800 1055 1310 975 >800 850 1120 1370 1030 >850 890 1170 1440 1080
www.jbj.co.uk/couplings.html#flender 7 #DriveLineHarmony ZZW Series Torsionally Rigid Gear Couplings Coupling 1 Coupling 2 Intermediate shaft Part 1 Part 3 Part 3 Part 1 Variant A Va Part riant B G_MD10_EN_00045a 3 Part 1 S10 ØD2 ØDW2 S LW ØDD2 ØND2 ØNDW2 VA1 NL2 NLW2 ØD1 ØDW1 ØDA ØDD1 ØND1 ØNDW1 VA VA1 S4 NL1 NLW1 1) Size Rated Dimensions (mm) Part Number. Weight torque T D1, D2 DA ND1/ NL1/ DW1, DW2 NDW1/ DD1/ S4 S10 VA1 m KN Keyway ND2 NL2/ Keyway NDW2 DD2 DIN 6885-1 NLW1/ DIN 6885-1 325 535 710 325 490 650 1550 852 1200000 970 420 850 180.5 20.5 310.5 2LC0302-2BD 2LC0302-2BE 112 1300 20 61 143 80 50 0 49 65 110 12.5 12.5 37.5 2LC0300-0BD 2LC0300-0BE 5.1 146 4300 30 85 177 112 75 0 72 95 146 12.5 5.5 46.5 2LC0300-2BD 2LC0300-2BE 9.8 128 2500 25 72 157 95 60 0 61 80 128 12.5 5.5 39 2LC0300-1BD 2LC0300-1BE 6.8 >490 535 710 >450 490 650 1350 415 130000 120 270 478 360 220 120 240 320 415 71.5 9.5 150.5 2LC0301-2BD 2LC0301-2BE 205 Nm min. max. NLW2 min. max. A B kg 230 390 520 230 360 480 700 640 510000 738 330 640 143.5 14.5 244 2LC0301-7BD 2LC0301-7BE 545 320000 180 360 620 480 280 180 330 440 545 122.5 12.5 207.5 2LC0301-5BD 2LC0301-5BE 450 255 27000 60 160 294 210 125 0 140 185 255 23.5 8.5 78.5 2LC0300-6BD 2LC0300-6BE 43 198 11600 40 120 237 160 100 0 100 135 198 17.5 6.5 62 2LC0300-4BD 2LC0300-4BE 23 342 69000 90 220 392 290 180 90 195 255 340 39.5 9.5 114.5 2LC0301-0BD 2LC0301-0BE 115 175 7000 35 100 215 135 90 0 85 112 175 12.5 6.5 54.5 2LC0300-3BD 2LC0300-3BE 16.5 505 250000 160 330 568 440 260 160 300 400 505 102.5 12.5 187.5 2LC0301-4BD 2LC0301-4BE 350 >450 490 650 >420 450 600 1100 300 490 650 300 450 600 1300 780 1000000 900 400 780 171.5 20.5 296 2LC0302-1BD 2LC0302-1BE 230 19000 50 140 265 185 110 0 120 160 230 18.5 6.5 67.5 2LC0300-5BD 2LC0300-5BE 32 >535 570 750 >490 535 710 1650 290 39000 70 175 330 230 140 70 160 210 290 28.5 8.5 88.5 2LC0300-7BD 2LC0300-7BE 61 >390 420 560 >360 390 520 740 250 420 560 250 390 520 850 690 660000 788 350 690 160.5 14.5 262.5 2LC0301-8BD 2LC0301-8BE 210 360 480 540 585 400000 660 310 210 360 480 585 144.5 14.5 234.5 2LC0301-6BD 2LC0301-6BE >360 390 520 570 >420 450 600 >390 420 560 900 275 450 600 275 420 560 1050 730 790000 834 380 730 176 16 286 2LC0302-0BD 2LC0302-0BE 465 180000 140 300 528 400 240 140 270 360 465 91.5 11.5 171.5 2LC0301-3BD 2LC0301-3BE 275 315 54000 80 195 366 255 160 80 175 230 315 28.5 8.5 98.5 2LC0300-8BD 2LC0300-8BE 86 375 98000 100 240 430 320 200 100 220 290 375 39.5 9.5 124.5 2LC0301-1BD 2LC0301-1BE 150
www.jbj.co.uk/couplings.html#flender 8 #DriveLineHarmony ZZW Series Torsionally Rigid Gear Couplings DIN 6885-1 NLW1/ DIN 6885-1 torque >650 705 930 425 650 860 3200 475 705 930 475 705 930 1240 4200 1240 3800000 1400 580 245 25 425 2LC0302-8BD 2LC0302-8BE >750 800 1055 >705 750 990 1240 4600 >705 750 990 >650 705 930 1160 3700 400 650 860 400 600 800 2750 1080 2200000 1162 500 1080 221 25 373 2LC0302-5BD 2LC0302-5BE 375 600 800 375 570 750 2300 1020 1900000 1112 480 1020 210.5 22.5 356.5 2LC0302-4BD 2LC0302-4BE 350 570 750 350 535 710 1900 910 1600000 1030 450 910 210.5 20.5 340.5 2LC0302-3BD 2LC0302-3BE Keyway ND2 NL2/ Keyway NDW2 DD2 A B >570 600 800 >535 570 750 2000 Nm min. max. NLW2 min. max. kg >600 650 860 >570 600 800 2500 425 650 860 425 650 860 3100 1150 2700000 1222 520 1150 233 25 389 2LC0302-6BD 2LC0302-6BE 1) Size Rated Dimensions (mm) Part Number. Weight T D1, D2 DA ND1/ NL1/ DW1, DW2 NDW1/ DD1/ S4 S10 VA1 m KN >650 705 930 >600 650 860 2900 >705 750 990 >650 705 930 3400 450 705 930 450 650 860 1160 3600 1160 3350000 1292 550 255 25 415 2LC0302-7BD 2LC0302-7BE >750 800 1055 >705 750 990 1210 4000 >705 750 990 475 705 930 1240 4400 >800 850 1120 >750 800 1055 1290 4900 >800 850 1120 >750 800 1055 1310 5300 >850 890 1170 >800 850 1120 1370 5600 >800 850 1120 >750 800 1055 1380 5900 525 800 1055 525 750 990 1380 5700 1380 5300000 1540 640 267.5 27.5 467.5 2LC0303-1BD 2LC0303-1BE >850 890 1170 >800 850 1120 1380 6100 >890 940 1240 >850 890 1170 1430 6500 550 850 1120 550 800 1055 1440 6500 1440 6250000 1600 670 287.5 27.5 492.5 2LC0303-2BD 2LC0303-2BE >890 940 1240 >850 890 1170 1440 7000 500 750 990 500 705 930 1310 4900 1310 4600000 1470 610 257.5 27.5 447.5 2LC0303-0BD 2LC0303-0BE >940 995 1310 >890 940 1240 1510 7400 575 890 1170 575 850 1120 1540 7700 1540 7200000 1710 700 267.5 27.5 497.5 2LC0303-3BD 2LC0303-3BE >850 890 1170 >800 850 1120 1440 6700 >750 800 1055 >705 750 990 1310 5100 575 890 1170 >850 890 1170 1540 7700 >890 940 1240 >890 940 1240 1540 8100 >940 1040 1390 >940 995 1310 1610 8900 Notes With finished bore. With finished bore. 1)To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk » VA= S − 2 ⋅ VA1 » Mass moment of inertia on request. » Weights apply to either coupling 1 or 2 with maximum bore diameter, without intermediate shaft. » Maximum speed, limited by weight and critical speed of intermediate shaft, on request. Configurable variants1) » » ØD1 Without finished bore. ØD2 Without finished bore. Part 1: Bore DW2 = 45H7 mm, keyway to DIN 6885-1 P9 and set screw, Part 3: Bore D2 = 45K7mm, keyway to DIN 6885-1 P9 and set screw. Ordering example OrderingCode: 2LC0308-8XX00-0AA0-ZY99 Ordering Code: 2LC0300-2BE99-0AA0-Z L1A+M1A+L13 Part 3: Bore D1 = 45K7 mm, keyway to DIN 6885-1 P9 and setscrew, Part 1: Bore DW1 = 45H7mm, keyway to DIN 6885-1 P9 and set screw. » Coupling 1: ZAPEX ZZWcoupling, size 146, variant B, OrderingCode:2LC0300-2BE99-0AA0-Z L1A+M1A+L13. » Coupling 2: ZAPEX ZZWcoupling, size 146, variant B, DW2 = 45p6mm, NLW2 = 75mm, LW= 570mm. » Intermediate shaft: Intermediate shaft for ZAPEX coupling ZZW, size 146, length LW = 570 mm, for shaft distance S = 595 mm shaft journal Ø45p6 x 75 long; keyway DIN 6885-1. Plain text toY99: DW1 = 45p6mm, NLW1 = 75mm,
www.jbj.co.uk/couplings.html#flender 9 #DriveLineHarmony ZWH Series Torsionally Rigid Gear Couplings Part 1 Part 2 G_MD10_EN_00047a J2 J1 VA S1 NL2 NL1 ØD1 ØDD1 ØND1 ØD2 ØDD2 ØQ ØND2 P 1) Size Rated Maximum Dimensions (mm) Part Number. Weight Mass T n D1, D2 ND1/ NL1/ DD1/ S1 VA Q P of Inertia mm KN Kmax Keyway ND2 NL2 DD2 J /J 1 2 DIN 6885-1 2 Nm rpm min. max. min. kgm kg Torque Speed Moment 112 1300 9400 0 49 65 50 110 6 28 50 35 0.003 2LC0300-0BB 3.5 128 2500 8300 0 61 80 60 128 6 30 65 45 0.007 2LC0300-1BB 5.1 146 4300 7300 0 72 95 75 146 6 33 75 45 0.012 2LC0300-2BB 7.8 175 7000 6400 0 85 112 90 175 8 46 85 50 0.031 2LC0300-3BB 13.5 198 11600 5500 0 100 135 100 198 8 48 110 50 0.056 2LC0300-4BB 20 230 19000 4700 0 120 160 110 230 8 50 135 50 0.11 2LC0300-5BB 28.5 255 27000 4100 0 140 185 125 255 10 55 160 50 0.18 2LC0300-6BB 38 290 39000 3700 70 160 210 140 290 10 58 180 60 0.35 2LC0300-7BB 56 545 320000 1800 180 330 440 280 545 16 96 405 80 8.8 2LC0301-5BB 390 315 54000 3300 80 175 230 160 315 10 62 200 60 0.55 2LC0300-8BB 74 >360 390 520 475 19.5 650 230 360 480 445 18 620 640 510000 1600 330 640 20 105 90 2LC0301-7BB 275 420 560 515 35 920 730 790000 1350 380 730 20 112 90 2LC0302-0BB 300 450 600 555 48 780 1000000 1250 400 780 25 120 110 2LC0302-1BB 1150 375 98000 2700 100 220 290 200 375 12 72 260 60 1.3 2LC0301-1BB 130 >390 420 560 515 28 790 585 400000 1700 210 360 480 310 585 20 102 445 80 13 2LC0301-6BB 500 >450 490 650 595 57 465 180000 2200 140 270 360 240 465 16 90 325 80 4 2LC0301-3BB 245 250 390 520 475 25.5 760 690 660000 1450 350 690 20 108 90 2LC0301-8BB >420 450 600 555 39 950 342 69000 3000 90 195 255 180 340 12 70 225 60 0.82 2LC0301-0BB 95 415 130000 2500 120 240 320 220 415 12 76 285 80 2.3 2LC0301-2BB 175 505 250000 2000 160 300 400 260 505 16 92 365 80 6 2LC0301-4BB 310 Notes » Larger size couplings on request. » Q Diameter required for renewing the sealing rings. P Length required for renewing the sealing rings. Configurable variants 1) With finished bore. With finished bore. » Massmomentsof inertiaapply toacouplinghalfwithmaximumborediameter. Weights apply to the entire coupling withmaximumbores. » » » ØD1 Without finished bore. ØD2 Without finished bore. » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. Ordering example » ZAPEX ZWH coupling, size 146 » Part 2: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. OrderingCode: 2LC0300-2BB99-0AA0-Z L0W+M1A+M13. 1)To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk
www.jbj.co.uk/couplings.html#flender 10 #DriveLineHarmony ZWBT Series Torsionally Rigid Gear Couplings With finished bore. With finished bore. Notes » » ØD1 Without finished bore. ØD2 Without finished bore. » Weights apply tomaximumbores. Configurable variants1) » Q Diameter required for renewing the sealing rings. » Variant limitedindisplacementandaxialmovement.Max.displacement0.2°. » Mass moment of inertia on request. P Length required for renewing the sealing rings. OrderingCode:2LC0300-2AS99-0BA0-Z L0W+M1A+M13 » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. Ordering example » ZAPEX ZWBT coupling, size 146, variant A, brake disk diameter DB = 457mm. » Part 2: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk 12.7 Variant AB Variant A Part 2 Part 1 Part 2 Part 1 Part 1 Sizes 112 and 128 Part 2 G_MD10_EN_00048b S15 S14 E1 ØD1 ØDB ØDA ØDD1 ØND1 VA A A S14 NL2 NL1 ØD2 ØDD2 ØQ ØND2 P 3800 20 – 70 300 32.35 2LC0300-0AS 2LC0300-0AT 13 112 1300 0 49 0 49 143 65 50 110 0.5 50 35 1) Size Rated Max. Dimensions (mm) Part Number. Weight Keyway Keyway ND2 NL2 DD2 Torque Speed T n D1 D2 DA ND1/ NL1/ DD1/ S14 S15 A VA Q P DB E1 m KN Kmax DIN 6885-1 DIN 6885-1 Nm rpm min. max. min. max. A B kg 2800 19 26 101 406 43.35 2LC0300-2AS 2LC0300-2AT 25 146 4300 0 65 0 72 177 95 75 146 0.5 75 45 2200 24 30 120 514 62.35 2LC0300-3AS 2LC0300-3AT 43 3200 23.5 30.5 90.5 356 32.85 2LC0300-1AS 2LC0300-1AT 19 128 2500 0 61 0 61 157 80 60 128 0.5 65 45 2500 24 35 135 457 72.35 2LC0300-4AS 2LC0300-4AT 46 198 11600 0 95 0 100 237 135 100 198 0.5 110 50 3200 23 – 73 356 22.35 2LC0300-0AS 2LC0300-0AT 16.5 2800 20.5 27.5 87.5 406 29.85 2LC0300-1AS 2LC0300-1AT 21.5 2500 22 29 104 457 46.35 2LC0300-2AS 2LC0300-2AT 30 2200 24 36 146 514 82.35 2LC0300-5AS 2LC0300-5AT 62 230 19000 0 117 0 120 265 160 110 230 0.5 135 50 1850 24 36 146 610 82.35 2LC0300-5AS 2LC0300-5AT 73 2200 26 41 166 514 98.35 2LC0300-6AS 2LC0300-6AT 73 255 27000 0 140 0 140 294 185 125 255 1 160 50 2200 24 35 135 514 72.35 2LC0300-4AS 2LC0300-4AT 51 2800 21 27 117 406 59.35 2LC0300-3AS 2LC0300-3AT 33 0.5 85 50 1600 29 49 189 711 116.35 2LC0300-7AS 2LC0300-7AT 125 1850 26 46 206 610 133.35 2LC0300-8AS 2LC0300-8AT 135 315 54000 80 175 80 175 366 230 160 315 1 200 60 342 69000 1600 90 195 90 195 392 255 180 340 31 61 1 241 225 60 711 157.35 2LC0301-0AS 2LC0301-0AT 180 415 130000 1400 120 240 120 240 478 320 220 415 37 99 1 319 285 80 812 203.35 2LC0301-2AS 2LC0301-2AT 320 175 7000 2500 0 80 0 85 215 112 90 175 24 30 120 457 62.35 2LC0300-3AS 2LC0300-3AT 38 1600 29 49 209 711 136.35 2LC0300-8AS 2LC0300-8AT 150 375 98000 1600 100 220 100 220 430 290 200 375 31 61 1 261 260 60 711 177.35 2LC0301-1AS 2LC0301-1AT 220 465 180000 1400 140 270 140 270 528 360 240 465 41 121 1 361 325 80 812 225.35 2LC0301-3AS 2LC0301-3AT 400 1850 26 41 166 610 98.35 2LC0300-6AS 2LC0300-6AT 84 1850 26 46 186 610 113.35 2LC0300-7AS 2LC0300-7AT 110 290 39000 70 155 70 160 330 210 140 290 1 180 60 Brake Disc
www.jbj.co.uk/couplings.html#flender 11 #DriveLineHarmony ZWBG Series Torsionally Rigid Gear Couplings Notes » Variant limitedindisplacementandaxialmovement.Max.displacement0.2°. » » ØD1 Without finished bore. ØD2 Without finished bore. » Modified brake disk dimensions on request Configurable variants1) » Mass moment of inertia on request. » Q Diameter required for renewing the sealing rings. With finished bore. With finished bore. P Length required for renewing the sealing rings. » Weights apply tomaximumbores. » ZAPEX ZWBG coupling, size 146, variant A, brake disk diameter DB = 457mm. Ordering example » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. » Part 2: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. OrderingCode: 2LC0300-2AU99-0BA0-Z L0W+M1A+M13 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk Brake Disc 12.7 Part 2 Part 1 Part 2 Part 1 Variant AB Variant A Part 1 Sizes 112 and 128 Part 2 G_MD10_EN_00049a S15 S14 E3 ØD1 ØDB ØDA ØDD1 ØND1 VA A A S14 NL2 NL1 ØD2 ØDD2 ØQ ØND2 P 1850 24 36 146 610 122 2LC0300-5AU 2LC0300-5AV 66 1600 29 49 189 711 154.5 2LC0300-7AU 2LC0300-7AV 110 175 7000 2500 0 80 0 85 215 112 90 175 24 30 0.5 120 85 50 457 102 2LC0300-3AU 2LC0300-3AV 35 342 69000 1600 90 195 90 195 392 255 180 340 31 61 1 241 225 60 711 195.5 2LC0301-0AU 2LC0301-0AV 165 375 98000 1600 100 220 100 220 430 290 200 375 31 61 1 261 260 60 711 215.5 2LC0301-1AU 2LC0301-1AV 205 255 27000 2200 0 140 0 140 294 185 125 255 26 41 1 166 160 50 514 138 2LC0300-6AU 2LC0300-6AV 69 2200 24 35 135 514 112 2LC0300-4AU 2LC0300-4AV 47 1850 26 41 166 610 138 2LC0300-6AU 2LC0300-6AV 77 2200 24 30 120 514 102 2LC0300-3AU 2LC0300-3AV 40 415 130000 1400 120 240 120 240 478 320 220 415 37 99 1 319 285 80 812 238.5 2LC0301-2AU 2LC0301-2AV 280 290 39000 1850 70 155 70 160 330 210 140 290 26 46 1 186 180 60 610 153 2LC0300-7AU 2LC0300-7AV 100 315 54000 1850 80 175 80 175 366 230 160 315 26 46 1 206 200 60 610 173 2LC0300-8AU 2LC0300-8AV 130 230 19000 2200 0 117 0 120 265 160 110 230 24 36 0.5 146 135 50 514 122 2LC0300-5AU 2LC0300-5AV 58 465 180000 1400 140 270 140 270 528 360 240 465 41 121 1 361 325 80 812 260.5 2LC0301-3AU 2LC0301-3AV 360 198 11600 2500 0 95 0 100 237 135 100 198 24 35 0.5 135 110 50 457 112 2LC0300-4AU 2LC0300-4AV 43 1600 29 49 209 711 174.5 2LC0300-8AU 2LC0300-8AV 140 Torque Speed 1) Size Rated Max. Dimensions (mm) Part Number. Weight T n D1 D2 DA ND1/ NL1/ DD1/ S14 S15 A VA Q P DB E3 m KN Kmax Keyway Keyway ND2 NL2 DD2 DIN 6885-1 DIN 6885-1 Nm rpm min. max. min. max. A AB kg 112 1300 3800 0 49 0 49 143 65 50 110 19 – 0.5 69 50 35 300 59.5 2LC0300-0AU 2LC0300-0AV 13 3200 22 – 72 356 61 2LC0300-0AU 2LC0300-0AV 16 128 2500 3200 0 61 0 61 157 80 60 128 22 29 0.5 89 65 45 356 71 2LC0300-1AU 2LC0300-1AV 18 2800 19 26 86 406 69.5 2LC0300-1AU 2LC0300-1AV 20.5 146 4300 2800 0 65 0 72 177 95 75 146 19 26 0.5 101 75 45 406 84.5 2LC0300-2AU 2LC0300-2AV 24 2500 22 29 104 457 86 2LC0300-2AU 2LC0300-2AV 28.5 2800 21 27 117 406 100.5 2LC0300-3AU 2LC0300-3AV 31
www.jbj.co.uk/couplings.html#flender 12 #DriveLineHarmony ZWB Series Torsionally Rigid Gear Couplings Notes » Mass moment of inertia on request. » Weights apply tomaximumbores. With finished bore. With finished bore. » QDiameter required for renewing the sealing rings. » » ØD1 Without finished bore. ØD2 Without finished bore. PLength required for renewing the sealing rings. Configurable variants1) Part 2 Part G_MD10_EN_00050 1 Part 2 Part 1 Part 2 Part 1 Part 1 Part 2 Variant B Variant AB Variant A S5 S6 S7 S5 NL1 ØDD1 ØDD2 ØQ ØD2 ØND2 NL2 P P ØDB ØDA VA BB ØD1 ØND1 » ZAPEX ZWB coupling, size 146, variant A, brake disk diameter DB = 315mm, BB = 118mm. » Part 2: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. Ordering example » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk Ordering code: 2LC0300-2AW99-0BA0-Z L0W+M1A+M13 Brake Disc 1600 20 26 32 116 315 118 2LC0300-3AW 2LC0300-3AX 2LC0300-3BA 33 175 7000 0 85 215 112 90 175 85 50 1000 28 43 58 168 630 236 2LC0300-6AW 2LC0300-6AX 2LC0300-6BA 140 1250 22 34 46 144 400 150 2LC0300-5AW 2LC0300-5AX 2LC0300-5BA 64 230 19000 0 120 265 160 110 230 135 50 1600 20 31 42 131 315 118 2LC0300-4AW 2LC0300-4AX 2LC0300-4BA 41 198 11600 0 100 237 135 100 198 110 50 1250 22 33 44 133 400 150 2LC0300-4AW 2LC0300-4AX 2LC0300-4BA 54 2000 16 23 30 83 250 95 2LC0300-1AW 2LC0300-1AX 2LC0300-1BA 15.5 2000 16 23 30 98 250 95 2LC0300-2AW 2LC0300-2AX 2LC0300-2BA 19 146 4300 0 72 177 95 75 146 75 45 1000 23 35 47 145 500 190 2LC0300-5AW 2LC0300-5AX 2LC0300-5BA 85 1) Size Rated Max. Dimensions (mm) Part Number. Weight Keyway ND2 NL2 DD2 Nm rpm min. max. A B AB kg 2500 16 23 30 83 200 75 2LC0300-1AW 2LC0300-1AX 2LC0300-1BA 12.5 128 2500 0 61 157 80 60 128 60 45 T n D1,2 DA ND1/ NL1/ DD1/ S5 S6 S7 VA Q P DB E1 m KN Kmax 1600 18 25 32 100 315 118 2LC0300-2AW 2LC0300-2AX 2LC0300-2BA 26.5 1250 22 28 34 118 400 150 2LC0300-3AW 2LC0300-3AX 2LC0300-3BA 47 1000 25 40 55 165 500 190 2LC0300-6AW 2LC0300-6AX 2LC0300-6BA 95 255 27000 0 140 294 185 125 255 160 50 Torque Speed DIN 6885-1 1000 28 48 68 188 630 236 2LC0300-7AW 2LC0300-7AX 2LC0300-7BA 160 290 39000 70 160 330 210 140 290 180 60 750 28 48 68 188 710 265 2LC0300-7AW 2LC0300-7AX 2LC0300-7BA 195
www.jbj.co.uk/couplings.html#flender 2) These sizes have connection dimensions according to SEB 666 212. 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk OrderingCode: 2LC0300-4BN90-0AA0-Z L1J Ordering example » ZAPEX ZWTR coupling, size 198, bore 80H7 mm, keyway to DIN 6885-1 P9 and set screw. 13 #DriveLineHarmony ZWTR Series Torsionally Rigid Gear Couplings Configurable variants1) With finished bore. With finished bore. » Total wear must not exceed 1 xW. » Mass moment of inertia on request. » Weights apply tomaximumbores. Notes » » ØD1 Without finished bore. ØD2 Without finished bore. Part 1 Hole pattern 1 Hole pattern 4 Hole pattern 3 Hole pattern 2 Wear check Driving surface G_MD10_EN_00051 Part 1 Indicator Cover 12x10° (=120°) V BF ØDFB A NL1 ØD ØFADFK ØD1 W W ØD7 ØND1 30° 60° 40° 40° 20° 10° 12x10° (=120°) 30° X X A A A 30° 30° 10° 30° Nm N min. max. h6 h9 W kg 1) Size Rated Max. Dimensions (mm) Part Number. Weight 2) 342 55000 90000 0 180 255 185 450 340 400 60 20 400 24 1 3 2LC0301-0BN 70 375 78000 110000 0 200 290 220 510 400 460 60 20 460 24 1 3 2LC0301-1BN 100 230 17500 36500 0 110 160 130 360 240 320 45 15 320 15 1 2 2LC0300-5BN 30 255 24000 45500 0 125 185 145 380 260 340 45 15 340 19 1 2 2LC0300-6BN 35 2) 465 155000 165000 0 250 360 260 580 450 530 60 20 530 24 2 4 2LC0301-3BN 160 2) 545 390000 325000 0 300 440 350 680 560 600 65 25 630 24 3 4 2LC0301-5BN 320 Load Keyway Pattern Wear 2) 290 31500 50000 0 145 210 170 400 280 360 45 15 360 19 1 3 2LC0300-7BN 45 T Radial D1 ND1 NL1 DFA D7 V A BF DFK DFB Hole Perm. m KN DIN 6885-1 2) 505 235000 200000 0 275 400 315 650 530 580 65 25 600 24 2 4 2LC0301-4BN 240 2) 640 600000 420000 0 360 520 410 780 670 700 81 35 730 28 4 4 2LC0301-7BN 510 2) 730 880000 500000 0 415 600 450 850 730 760 81 35 800 28 4 5 2LC0302-0BN 690 315 42000 70000 0 160 230 175 420 310 380 60 20 380 24 1 3 2LC0300-8BN 60 Torque Perm. 198 14500 32500 0 95 135 125 340 220 300 45 15 300 15 1 2 2LC0300-4BN 25 2) 415 104000 150000 0 220 320 240 550 420 500 60 20 500 24 1 3 2LC0301-2BN 130 2) 585 460000 380000 0 330 480 380 710 600 640 81 35 660 28 4 4 2LC0301-6BN 400
www.jbj.co.uk/couplings.html#flender 14 #DriveLineHarmony ZBR Series Torsionally Rigid Gear Couplings With finished bore. With finished bore. Notes Configurable variants1) » » ØD1 Without finished bore. ØD2 Without finished bore. » Mass moment of inertia on request. » Weights apply tomaximumbores. » Q Diameter required for renewing the sealing rings. P Length required for renewing the sealing rings. » ZAPEX coupling ZBR, size 146, ultimatemoment T = 3500 Nm. break Ordering example » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. Ordering code: 2LC0300-2BH99-0BA0-Z L0W+M1A+M13+Y99 » Part 3: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. Plain text toY99: T = 3500 Nm break 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk Part 3 Part 1 G_MD10_EN_00052 VA S NL2 P NL1 ØD1 ØD2 ØDA ØDD1 ØQ ØND1 ØDA2 >390 420 560 515 2650 175 7000 9100 6400 0 85 0 105 215 112 90 235 175 170 104 85 50 2LC0300-3BH 43 198 11600 15080 5500 0 100 0 120 237 135 100 285 198 185 119 110 50 2LC0300-4BH 67 342 69000 89700 3000 90 195 90 235 392 255 180 460 340 290 222 225 60 2LC0301-0BH 295 1) Size Rated Max. Max. Dimensions (mm Part Number. Weight Torque Shear Speed 290 39000 50700 3700 70 160 70 185 330 210 140 390 290 240 170 180 60 2LC0300-7BH 170 415 130000 169000 2500 120 240 120 255 478 320 220 540 415 370 294 285 80 2LC0301-2BH 520 465 180000 234000 2200 140 270 140 285 528 360 240 635 465 400 336 325 80 2LC0301-3BH 720 545 320000 416000 1800 180 330 180 370 620 440 280 800 545 460 406 405 80 2LC0301-5BH 1250 230 360 480 445 640 510000 663000 1600 230 425 738 330 900 640 530 479 90 2LC0301-7BH 1850 230 19000 24700 4700 0 120 0 135 265 160 110 300 230 200 130 135 50 2LC0300-5BH 91 Keyway Keyway NL2 375 98000 127400 2700 100 220 100 240 430 290 200 495 375 300 242 260 60 2LC0301-1BH 380 Nm Nm rpm min. max. min. max. kg T Torque n D1 D2 DA ND1 NL1/ DA2 DD1 S VA Q P m KN Kmax 505 250000 325000 2000 160 300 160 320 568 400 260 710 505 420 366 365 80 2LC0301-4BH 970 112 1300 1690 9400 0 49 0 60 143 65 50 170 110 115 56 50 35 2LC0300-0BH 14.5 315 54000 70200 3300 80 175 80 200 366 230 160 415 315 257 190 200 60 2LC0300-8BH 215 585 400000 520000 1700 210 360 210 390 660 480 310 860 585 500 460 445 80 2LC0301-6BH 1600 >360 390 520 475 275 420 560 515 730 790000 1027000 1350 275 485 834 380 1080 730 620 560 90 2LC0302-0BH 3200 >420 450 600 555 255 27000 35100 4100 0 140 0 155 294 185 125 335 255 215 150 160 50 2LC0300-6BH 120 146 4300 5590 7300 0 72 0 90 177 95 75 205 146 140 88 75 45 2LC0300-2BH 27.5 DIN 6885-1 DIN 6885-1 128 2500 3250 8300 0 61 0 75 157 80 60 190 128 125 73 65 45 2LC0300-1BH 19 250 390 520 475 2600 690 660000 858000 1450 250 450 788 350 1020 690 580 516 90 2LC0301-8BH
www.jbj.co.uk/couplings.html#flender 15 #DriveLineHarmony ZBWS Series Torsionally Rigid Gear Couplings Configurable variants1) With finished bore. With finished bore. » » ØD1 Without finished bore. ØD2 Without finished bore. Notes » Mass moment of inertia on request. » Weights apply tomaximumbores. » Pneumatically or hydraulically actuated switches also available. » KSHNManual lever switch type KSHN toM4218 » Part 3 should bemounted on the shaft while the shaft is disconnected » For engaging/disengaging during standstill. and not being driven. KSZHToothed rack type KSZH toM4215. Ordering example » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk Ordering code: 2LC0300-2BK99-0AA0-Z L0W+M1A+M13 » ZAPEX ZWS coupling, size 146 » Part 3: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. Keyway Keyway NL2 DIN 6885-1 DIN 6885-1 Nm rpm min. max. min. max. kg 128 2500 1500 0 61 0 50 157 80 60 128 135 73 65 45 70 150 15 14 14/11 – 2LC0300-1BK 16 Torque Speed 146 4300 1300 0 72 0 50 177 95 75 146 131 88 75 45 86 180 16 16 16/12 – 2LC0300-2BK 22 175 7000 1100 0 85 0 70 215 112 90 175 165 104 85 50 101 180 16 16 16/12 – 2LC0300-3BK 35 1) Size Rated Max. Dimensions (mm) Part Number. Weight T n D1 D2 DA ND1 NL1/ DD1 S VA Q P LS L4 D4 L2 KSHN KSZH m KN Kmax 198 11600 960 0 100 0 80 237 135 100 198 182 119 110 50 116 210 20 18 18/13 – 2LC0300-4BK 52 230 19000 830 0 120 0 90 265 160 110 230 198 130 135 50 126 260 22 20 18/15 14/14 2LC0300-5BK 77 255 27000 750 0 140 0 115 294 185 125 255 215 150 160 50 142 300 25 22 21/17 16/17 2LC0300-6BK 98 290 39000 660 70 160 70 130 330 210 140 290 236 170 180 60 157 315 25 35 – 16/211 2LC0300-7BK 140 465 180000 410 140 270 140 230 528 360 240 465 380 336 325 80 267 – – – – – 2LC0301-3BK 570 505 250000 380 160 300 160 260 568 400 260 505 395 366 365 80 287 – – – – – 2LC0301-4BK 740 545 320000 350 180 330 180 270 620 440 280 545 460 406 405 80 315 – – – – – 2LC0301-5BK 1000 315 54000 600 80 175 80 140 366 230 160 315 257 190 200 60 182 360 30 24 – 18/18 2LC0300-8BK 200 375 98000 510 100 220 100 180 430 290 200 375 292 242 260 60 222 430 34 26 – 24/20 2LC0301-1BK 340 415 130000 460 120 240 120 210 478 320 220 415 349 294 285 80 247 430 34 26 – 24/20 2LC0301-2BK 430 342 69000 560 90 195 90 160 392 255 180 340 280 222 225 60 202 360 30 24 – 18/18 2LC0301-0BK 230 Part 3 Part 1 G_MD10_EN_00053 ØQ S NL1 P VA LS NL2 ØD1 ØD4 L2 ØD2 ØDA ØDD1 ØND1 L4 ØND2
www.jbj.co.uk/couplings.html#flender 16 #DriveLineHarmony ZWNV Series Torsionally Rigid Gear Couplings P Length required for renewing the sealing rings. Configurable variants1) Notes With finished bore. With finished bore. » Weights apply to the entire coupling withmaximumbores. » When ordering, state thread size M and thread length T1 of the thrust piece. » » ØD1 Without finished bore. ØD2 Without finished bore. » Mass moments of inertia apply to a coupling half with maximum bore diameter. » Q Diameter required for renewing the sealing rings. Ordering example » ZAPEX ZWNV coupling, size 146, threadM10 x 20 deep. Ordering code: 2LC0300-2AH99-0AA0-Z L0W+M1A+M13+Y99 » Part 1: Bore 40H7mm, keyway to DIN 6885-1 P9 and set screw. » Part 2: Bore 45K7mm, keyway to DIN 6885-1 P9 and set screw. Plain text toY99: ThreadM10 x 20mm 1) To identify complete item numbers specifying the available finish boring options and further order options, please contact jbj Techniques Ltd. technical office, telephone: +44 (0)1737 767493 or email: info@jbj.co.uk bottom top Part 1 Part 2 G_MD10_EN_00054a J1 J2 ØD2 ØD1 ØDA ØDD2 ØDD1 ØND2 ØND1 ØQ ØQ P P NL2 S12 NL1 M T1 S11 VA T n D1, D2 DA ND1/ NL1/ DD1/ S11 S12 VA Q P J /J m KN Kmax 1 2 1) Size Rated Max. Dimensions (mm) Part Number. Weight Mass Moment 465 180000 2200 140 270 528 360 240 465 80 176 336 325 80 5.6 2LC0301-3AH 340 DIN 6885-1 2 Nm rpm min. max. kgm kg 128 2500 8300 0 61 157 80 60 128 6.5 26 73 65 45 0.015 2LC0300-1AH 9.1 Torque Speed of Inertia 415 130000 2500 120 240 478 320 220 415 60 136 294 285 80 3.4 2LC0301-2AH 250 175 7000 6400 0 85 215 112 90 175 5.5 33 104 85 50 0.055 2LC0300-3AH 22 146 4300 7300 0 72 177 95 75 146 6 28 88 75 45 0.023 2LC0300-2AH 13 198 11600 5500 0 100 237 135 100 198 10 40 119 110 50 0.095 2LC0300-4AH 31 230 19000 4700 0 120 265 160 110 230 11 32 130 135 50 0.18 2LC0300-5AH 43 290 39000 3700 70 160 330 210 140 290 19 50 170 180 60 0.55 2LC0300-7AH 81 Keyway ND2 NL2 NL2 255 27000 4100 0 140 294 185 125 255 14 40 150 160 50 0.28 2LC0300-6AH 56 315 54000 3300 80 175 366 230 160 315 18 50 190 200 60 0.88 2LC0300-8AH 110 342 69000 3000 90 195 392 255 180 340 29 72 222 225 60 1.3 2LC0301-0AH 140 375 98000 2700 100 220 430 290 200 375 29 72 242 260 60 2.1 2LC0301-1AH 185 505 250000 2000 160 300 568 400 260 505 89 196 366 365 80 8.2 2LC0301-4AH 420
g-93mxqh1r50RkJQdWJsaXNoZXIy NzQyNjQ=