SPEED INCREASING & REDUCING GEARBOXES TYPES RM-GR, RM-BD & RM-BDS Installation, operation & maintenance 11 06 Quality Products for Mechanical & Fluid Power
SPEED INCREASING & REDUCING GEARBOXES Selection: The power and torque capacity of the unit will vary according to the selected ratio. The published maximum torque figure is the theoretical permissible limit for operation during a 5000 hour period at an input speed of 2000 rpm. The maximum engine power indicates the horsepower that may be transmitted under normal conditions without an oil cooling system. These limits give merely an indication and ignore such factors as ambient temperature, air circulation, application, etc. For assistance please contact jbj Techniques Limited technical department, telephone: 01737 767493 or email: email@example.com Installation: The RM - GR & RM - BD units have been specially designed for close coupling to industrial diesel engines and consequently are constructed with a single support bearing on the input shaft and must therefore utilise a pilot bearing. Before mounting onto the engine it is wise to ensure that the engine housing and flywheel conform to the mounting specification provided on the gearbox unit. When mounting an RM unit with coupling, lightly smear the input spline with graphite grease. When installing an RM - BDS unit take care to mount unit with shaft axis horizontal and on common base with prime mover. Satisfactory alignment between drive coupling and input shaft should be achieved in order to avoid axial and radial loads on the input shaft. When fitting coupling to input shaft special care should be taken. The coupling should extend beyond the shaft end so that when it is secured with bolt and washer (A) it makes contact with shaft shoulder (B) coupling bore tolerance of N8 is recommended. Note: Coupling should be fitted to shaft by using securing bolt since axial shock loads are not permitted. Operation: A) When disengaged, the clutch unit may be driven for extended periods. B) To engage, reduce engine speed to idle or tickover before engaging. Avoid slipping the clutch to bring the machinery up to operating rpm. After engagement increase engine rpm to operating speed. C) Before disengaging, reduce engine speed to idle to avoid snatch on drive plates. Lubrication: RM units are supplied without oil. Before use, fill to maximum mark on dipstick. Ep90 gear oil such as BP ENERGOL Cs150 is recommended. The lubricant must be replaced after the first 100 hours use. Subsequent oil changes should be made every 500 - 1000 hours dependent upon the application, or every 6 months, whichever is the sooner. Check the oil level regularly. Maintenance: Lightly grease bearings and cross shaft every 300 hours and on BD1100-BD3500 and BDS2200 units grease release bearing every 100 hours. Use high quality density 2 grease such as BP ENERGREASE LSEP2. DO NOT OVER-GREASE. Your jbj clutch is a quality unit with self adjustment capability to compensate for moderate wear. However after considerable usage manual adjustment will be necessary. Ensure that the clutch is adjusted correctly. If the lever requires a little effort to engage or if the clutch begins to
Types RM-GR, RM-BD & RM-BDS For further details/assistance please contact: jbj Techniques Limited 28 Trowers Way, Holmethorpe Industrial Estate, Redhill, Surrey RH1 2LW tel: 01737 767493 • fax: 01737 772041 • email: firstname.lastname@example.org • website: www.jbj.co.uk slip, adjust immediately as follows: To adjust the clutch: set the lever in the release position. Remove the inspection cover (A19) and rotate clutch until the spring loaded pin (A36) becomes accessible. Depress the lock pin and turn the adjuster ring (A34) clockwise to the next groove. Move the lever to engage clutch, if only slight resistance is felt return lever to release and repeat adjustment procedure. If the clutch is over adjusted the lever will be excessively stiff to engage. If in doubt refer to lever torque figures. Greasing .mgKtroffEreveL egagnE esaeleR 7 5 71 8 63 81 44 22
SPEED INCREASING & REDUCING GEARBOXES
Types RM-GR, RM-BD & RM-BDS Spare Parts: When ordering replacement parts, quote model, serial number and item reference number as shown on exploded diagram.
to Large Combinations from Small Individual Components ensuring a continuing high quality service in which customers can have complete confidence. “ “ Drive line jbj Techniques is a specialist supplier of high-quality products for the mechanical power transmission and fluid power sectors. The company offers a high level of in-house expertise plus a huge selection of products to meet a very broad range of customer applications. From specification, through technical advice and manufacture to after-sales support, jbj Techniques provides a comprehensive and valued service to the power transmission and hydraulics industries. The company fields a UK-wide team of technical sales engineers to ensure that the business is close to its customers, and it enjoys excellent associations with European manufacturers, acting as sole UK distributor in many cases. jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an that extensive product range provides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover customers can take advantage of jbj’s own machine-shop facilities and skilled engineers guarantee to quality and control costs. jbj Techniques provides one of the widest ranges of couplings available within the UK; mechanical power transmission couplings for a vast range of applications. Ranging from miniature couplings, all steel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices. Magnetic couplings for power transmission between hermetically sealed areas. However as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. As power transmission specialists the company stock and provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories including: cooling & heat exchange products, reservoirs, pipe flanges, seals and level indicators, as well as a variety of bellhousings and engine adaptors, to name just a few of the product categories. jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament to the quality of service provided by the company. A similar relationship exists with suppliers, ensuring a continuing high quality service in which customers can have complete confidence. Dampers Engine Adaptor Kits Hydraulic Adaptors Torque Limiting Couplings Tyre Couplings Anti-static/Flameproof Couplings Torsionally Rigid Couplings Torsionally Flexible Couplings Bellhousings Permanent Magnetic Couplings Torsional Couplings
01737 767493 email@example.com www.jbj.co.uk quality products for mechanical & fluid power - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements You Tube Harmony Screw Pumps Pneumatic Motors & Starters Gear Pumps/Motors Axial & Radial Piston Motors Vane Pumps LSHT Motors/Geared Motors Splitter Gearboxes Planetary Gearboxes BDS Clutches BD Clutches & Gearboxes Oil Bath Clutches Flow Dividers Tanks/Accessories Fluid Level Indicators Flanges Mini Power Packs Coolers Pressure Intensifiers comprehensive range of componentswww.jbj.co.uk an excellence in engineering
28 TROWERS WAY HOLMETHORPE INDUSTRIAL ESTATE REDHILL SURREY RH1 2LW. UNITED KINGDOM Telephone: +44(0)1737 767493 Fax: +44(0)1737 772041 Email: firstname.lastname@example.org Website: www.jbj.co.ukwww.jbj.co.uk