Fixed Displacement 02 14 Hydraulic Vane Pumps
Versatility, power, compactness and low running costs Versatility, power, compactness and low running costs are the main characteristics of this range of vane pumps. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. The cartridge contains a rotor, vanes and inserts, a cam ring and two covers. During operation the rotor is driven by a splined shaft coupled to the drive unit. As the rotation speed increases, centrifugal forces, in combination with the pressure generated behind the vanes, push the vanes outwards, where they follow the profile of the cam of the ring with a sufficient contact pressure to ensure adequate hydraulic sealing. The two opposed pumping chambers formed by the elliptical profile of the cam cancel out radial loads on the shaft bearings, thereby giving them extremely long lifetimes. The versatility of this series of pumps enables them to meet the requirements of the most varied industrial applications. In fact, as well as their proven high reliability and excellent volumetric efficiency in all working conditions, they operate with particularly low noise levels. This is made possible by the special profile of the cam ring and the use of a 12 vane rotor that reduces the amplitude of the supply pressure pulses, thereby reducing induced vibrations. These vane pumps are extremely compact and are supplied with ISO norm mechanical couplings and SAE norm hydraulic fittings. This makes them very easy to install and guarantees their interchangeability with other similar pumps (eg. Vickers, Caterpillar, Denison). More detailed technical information is available from jbj Techniques Limited. jbj Techniques technical office, telephone: 01737 767493 email: info@jbj.co.uk www.jbj.co.uk/vanepumps.html ii www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Page Vane Pumps BD Series Contents H Y D R A U L I C S High Pressure Single pump BD02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 High Pressure Single pump BD04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 High Pressure Single pump BD05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 High Pressure Double pump BD22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 High Pressure Double pump BD42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 High Pressure Double pump BD52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 High Pressure Double pump BD54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 High Pressure Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 The details contained within this catalogue are reproduced in accordance with the latest information at publication of this catalogue. Errors & Omissions Excepted Last update: 20/02/2014 iii www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
BD SERIES Fixed displacement high pressure hydraulic vane pumps. » three versions of single pump (from 10 to 227 l/min at 1000 rpm) » four versions of double pump (from 20 to 385 l/min at 1000 rpm) with input powers of over 328 kW at max pressure and speed. HD SERIES Fixed displacement high pressure hydraulic vane pumps. » single pump (from 11 to 99 l/min at 1000 rpm) » double pump (from 22 to 200 l/min at 1000 rpm) With maximum powers of over 126 kW at the max pressure and speed. BV SERIES Fixed displacement hydraulic vane pumps. » four versions of single pump (from 8 to 230 l/min at 1200 rpm) » six versions of double pump (from 55 to 370 l/min at 1200 rpm) With maximum powers of over 223 kW. BQ SERIES Fixed displacement hydraulic vane pumps. » five versions of single pump (from 8 to 230 l/min at 1200 rpm) » seven versions of double pump (from 55 to 370 l/min at 1200 rpm) With maximum powers of over 223 kW. TQ / TV SERIES Through-drive hydraulic vane pumps. Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 47 to 79 l/min at 1200 rpm and 7 bar. HQ SERIES Fixed displacement hydraulic vane pumps. » 2 versions of single pump (from 39 to 88 l/min at 1000 rpm) and » 2 versions of double pump (from 46 to 134 l/min at 1000 rpm) with Maximum powers of over 103 kW. B1 / B2 SERIES Fixed displacement hydraulic vane pumps. B1 pumps are available in eight different versions (from 4.5 to 31.8 l/pm at 1200 rpm), with maximum power of up to 18 kW. B2 pumps are available in seven different versions (from 27.27 to 59.09 l/pm at 1200 rpm), with maximum power of up to 27 kW. Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD Series iv www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Versatility, power, compactness and low running costs are the main characteristics of BD vane pumps. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. The cartridge contains a rotor, vanes and pins, a cam ring and two supports. During operation the rotor is driven by a splined shaft coupled to the drive unit. As the rotation speed increases, centrifugal forces, in combination with the pressure generated behind the vanes, push the vanes outwards, where they follow the profile of the cam with a sufficient contact pressure to ensure adequate hydraulic sealing. The two opposed pumping chambers formed by the elliptical profile of the cam cancel out radial loads on the shaft bearings, thereby giving them extremely long lifetimes. The special design of the double-lip vanes renders the BD series pumps particularly suitable for applications requiring high pressure levels and very low noise emissions. The BD series is available in three versions of single pump (from 10 to 227 l/min at 1000 rpm) and four versions of double pump (from 20 to 385 l/min total, at 1000 rpm), with input powers of over 328 KW at max pressure and speed. The BD series pumps are extremely compact and are supplied with SAE norm hydraulic flanges and shafts. This makes them very easy to install and guarantees their interchangeability with other similar pumps. Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD Series HIGH PRESSURE HYDRAULIC VANE PUMPS BD SERIES 1 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Hydraulic fluids: antiwear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with antiwear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 c.St. (18 to 108 c.St. recomm.). Choose 30 c.St. for max lifetime. Viscosity index: 90° min. Filtration: to maintain contamination level to ISO 18/14 or NAS 1638 class 8. Filters: for the inlet, use strainer with mesh not less than 149 micron abs. (omit strainer with application requiring cold start or when using fire resistant fluids); for the return line - 25 micron abs. or better. Water contamination level: max 0.10% for mineral oil. With other fluids, max 0.05% Intermittent pressure: typically the working time permitted at such pressure is < 30% of the duty cycle. With duty cycles longer than 15 minutes, please contact the technical office of B&C. Minimum inlet pressure: (with mineral oil 10-65 c.St.): 0,8 bar abs. (3 psi abs.). In the biggest displacements of each series and with the highest speeds, is required an higher inlet pressure. Please consult the specific section for details. In case of tandem pump, supply the inlet port with the highest pressure requested among the pump stages. Operating temperature: with “antiwear petroleum base” the permitted temperature is: from -18 to +100°C; with water glycol and “water in oil emulsion”: from +10 to +50°C; with syntetic fluid: from -18 to +70°C; with rapeseed and esters: from-20 to + 70°C. During cold start the pumps should be operated at low speed and pressure until fluid warms up to an acceptable viscosity for full power operation. Drive: direct and coaxial by means of a flexible coupling. Low axial and radial loads allowed. Consult specific section for more detail. Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in 15 different displacements from 16 to 150 l/min (from 4 to 40 gpm) at 1500 rpm and pressure 0 bar. single pump P S Rated capacity at 0 bar Maximum pressure Geometric displacement 1200 rpm 1500 rpm intermittent continuos Speed range Cartridge model ml/rev. (in3/r) l/min (gpm) l/min (gpm) bar (psi) bar (psi) rpm 03 10,8 (0.66) 12,93 (3.42) 16,2 (4.29) 275 (4000) 240 (3500) 400 - 2800 05 17,2 (1.05) 20,60 (5.45) 25,8 (6.83) 275 (4000) 240 (3500) 400 - 2800 06 21,3 (1.30) 25,52 (6.75) 31,9 (8.44) 275 (4000) 240 (3500) 400 - 2800 08 26,4 (1.61) 31,64 (8.37) 39,6 (10.48) 275 (4000) 240 (3500) 400 - 2800 10 34,1 (2.08) 40,86 (10.81) 51,1 (13.52) 275 (4000) 240 (3500) 400 - 2800 12 37,1 (2.26) 44,45 (11.76) 55,6 (14.71) 275 (4000) 240 (3500) 400 - 2800 14 46,0 (2.81) 55,11 (14.58) 69,0 (18.25) 275 (4000) 240 (3500) 400 - 2800 17 58,3 (3.56) 69,85 (18.48) 87,4 (23.12) 275 (4000) 240 (3500) 400 - 2800 20 63,8 (3.89) 76,47 (20.23) 95,7 (25.32) 275 (4000) 240 (3500) 400 - 2800 22 70,3 (4.29) 84,26 (22.29) 105,4 (27.88) 275 (4000) 240 (3500) 400 - 2800 25 79,3 (4.84) 95,03 (25.14) 118,9 (31.46) 275 (4000) 240 (3500) 400 - 2500 28 88,8 (5.42) 106,41 (28.15) 133,2 (35.24) 210 (3000) 160 (2300) 400 - 2500 31 100,0 (6.10) 119,83 (31.70) 150,0 (39.68) 210 (3000) 160 (2300) 400 - 2500 2 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series * measured inside the inlet flange; with petroleum base fluid (visc. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or “water in oil emulsion”, by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base. 500 0 1500 1000 2500 2000 R.P.M. 03 - 22 25 28 3000 mineral oil water glycol / syntetic fluid / water in oil emulsion 31 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 Antiwear oil Water glycol Water in oil emulsion Syntetic fluid P.S.I. intermittent continuos 300 03 - 22 28 31 intermittent continuos intermittent continuos max pressure / fluid type max speed / fluid type min. allowable inlet pressure / rotation speed (abs. bar)* Single pump main operating data 3 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 0 kW 0 1 2 3 4 5 1 2 3 4 5 6 1000 rpm 1500 rpm 2800 rpm power loss 1200 rpm 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 65 70 75 80 60 db(A) 1000 rpm 1800 rpm noise level 1m 1200 rpm 1500 rpm 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 5 10 15 20 0 l.p.m. 0 g.p.m. 1 2 3 4 5 24 c.St. 10 c.St. leakage (internal) 1000 500 2000 1500 3000 2500 r.p.m. 20 daN 40 60 80 100 120 140 noise level (model 22, with fluid viscosity 32 c.St., inlet 0.9bar power loss (typical) allowable radial load (max. permissibile axial load =80 daN) Typical internal leakage * * If the internal leakage is more than 50% of the theoretical flow, do not operate the pump Single pump main operating data 4 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series - Internal leakage exceeding 50% of the theoretical flow 1) 2500 r.p.m. max. 2) 210 bar (3000 p.s.i.) max. int. Typical: 24 c.St. (115 SUS) Single pump specific operating data 5 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Spline code 3 4 Designation Sae B Sae B-B Pressure angle 30° 30° No. of teeth 13 15 Pitch 16/32 d.p. 16/32 d.p. Spline type flat root side fit flat root side fit Class 1- J498 b 1- J498 b 71.4 (2.81) 38.1 (1.5) Ø22.22-22.20 M8 16 (0.63) 24.9 Max key 6.35 7.9 (0.31) (0.875-0.874) (0.98) Max (0.25) 58.2 (2.291) 31.75 Ø22.22-22.20 24.53 Max key 4.76 7.9 (0.31) (0.875-0.874) (0.96) Max (0.187) (1.25) 40.7 (1.602) 24.5 Spline code N°3 7.9 (0.31) (0.96) 45.5 (1.791) 24.5 Spline code N°4 7.9 (0.31) (0.96) 174 (6.85) 146 (5.75) Ø14.3 (.56) 76.2 161.6 (6.36) 82.3 (3.24) 38.1 (1.5) 9.7 (0.38) 7.9 (0.31) 6.35 Max Ø51.3 Ø101.6 0 -0.05 12.7 (0.5) 26.2 = = 35.7 = = 69.9 Ø25.4 (1) OUTLET Ø38.1 (1.5) INLET 1/2"-13UNC 3/8"-16UNC 52.4 = = = = 117 (4.60) 117 (4.60) 135 (5.31) (0.25 Max) (4.000-3.998) (2.02) (1.031) (2.063) (1.405) (2.752) (3.00) Installation dimensions mm (inches) Approx weight: 15.7 kg (34.5 lbs) Shaft options mm (inches) Shaft No.1 Shaft No.2 Shaft No.3 Shaft No.4 Calculation of the max permitted torque (avoid to exceed) Shaft No. (ml/rev) x bar (in3/rev) x psi 1 16500 14473 2 14300 12666 3 20600 18246 4 21821 19309 6 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Model code breakdown Cartridge model Port orientations (compared to the outlet) 00 = Inlet opposite 01 = Inlet inline 02 = Intlet 90°CW (viewed from shaft-end) 03 = Intlet 90°CCW (viewed from shaft-end) 03 05 06 08 10 12 14 17 20 22 25 28 31 Seals Pump rotation Shaft end options 1 = NBR (viewed from shaft-end) R = Right hand rotation CW L = Left hand rotation CCW 1 = keyed (Sae B) 2 = Keyed (No Sae) 3 = Splined (Sae B) 4 = Splined (Sae B-B) Pump series Design Pump type Pump rotation R 00 03 01 02 Port orientations Inlet position Outlet (steady) BD 02 G ** * * ** * 7 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD02 Series Id. codes of pump components Cartridge Pump rotation Type Model Right hand Left hand 03 N0100010 N0100020 05 N0100030 N0100040 06 N0100050 N0100060 08 N0100070 N0100080 10 N0100090 N0100100 12 N0100110 N0100120 14 N0100130 N0100140 17 N0100150 N0100160 20 N0100170 N0100180 22 N0100190 N0100200 25 N0100210 N0100220 28 N0100230 N0100240 BD02 31 N0100250 N0100260 Shaft Model Part No. 01 K6021000 02 K6022000 03 K6023000 04 K6024000 Screw Part No. M3002070 Torque at 159 Nm (1418 lb.in.) Shaft seal Part No. type M3020060 NBR Pump seal kit Part No. Type M3020500 NBR 8 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series General description Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in 10 different displacements from 71 to 237 l/min at 1500 rpm and pressure 0 bar. Hydraulic fluids: antiwear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with antiwear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 c.St. (18 to 108 c.St. recomm.). Choose 30 c.St. for max lifetime. Viscosity index: 90° min. Filtration: to maintain contamination level to ISO 18/14 or NAS 1638 class 8. Filters: for the inlet, use strainer with mesh not less than 149 micron abs. (omit strainer with application requiring cold start or when using fire resistant fluids); for the return line - 25 micron abs. or better. Water contamination level: max 0.10% for mineral oil. With other fluids, max 0.05% Intermittent pressure: typically the working time permitted at such pressure is < 30% of the duty cycle. With duty cycles longer than 15 minutes, please contact the technical office of B&C. Minimum inlet pressure: (with mineral oil 10-65 c.St.): 0,8 bar abs. (3 psi abs.). In the biggest displacements of each series and with the highest speeds, is required an higher inlet pressure. Please consult the specific section for details. In case of tandem pump, supply the inlet port with the highest pressure requested among the pump stages. Operating temperature: with “antiwear petroleum base” the permitted temperature is: from -18 to +100° C; with water glycol and “water in oil emulsion”: from +10 to +50°C; with syntetic fluid: from -18 to +70°C; with rapeseed and esters: from-20 to + 70°C. During cold start the pumps should be operated at low speed and pressure until fluid warms up to an acceptable viscosity for full power operation. Drive: direct and coaxial by means of a flexible coupling. Low axial and radial loads allowed. Consult specific section for more detail. Rated capacity at 0 bar Maximum pressure Geometric displacement 1200 rpm 1500 rpm intermittent continuos Speed range Cartridge model ml/rev. (in3/r) l/min (gpm) l/min (gpm) bar (psi) bar (psi) rpm 14 47,6 (2.90) 57,04 (15.09) 71,4 (18.89) 240 (3500) 210 (3000) 400 - 2500 20 66,0 (4.03) 79,08 (20.92) 99,0 (26.19) 240 (3500) 210 (3000) 400 - 2500 24 79,5 (4.85) 95,26 (25.20) 119,3 (31.56) 240 (3500) 210 (3000) 400 - 2500 28 89,7 (5.47) 107,50 (28.44) 134,5 (35.58) 240 (3500) 210 (3000) 400 - 2500 31 98,3 (6.00) 117,82 (31.17) 147,4 (38.99) 240 (3500) 210 (3000) 400 - 2500 35 111,0 (6.77) 133,02 (35.19) 166,5 (44.05) 240 (3500) 210 (3000) 400 - 2500 38 120,3 (7.34) 144,17 (38.14) 180,4 (47.72) 240 (3500) 210 (3000) 400 - 2500 42 136,0 (8.30) 162,99 (43.12) 204,0 (53.97) 240 (3500) 210 (3000) 400 - 2200 45 145,7 (8.89) 174,60 (46.19) 218,5 (57.80) 240 (3500) 210 (3000) 400 - 2200 50 158,0 (9.64) 189,34 (50.09) 237,0 (62.70) 210 (3000) 160 (2300) 400 - 2200 Technical characteristics P S 9 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series 500 0 1500 1000 2500 2000 R.P.M. 14 - 38 42 45 3000 mineral oil water glycol / syntetic fluid / water in oil emulsion 50 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 Antiwear oil Water glycol Water in oil emulsion Syntetic fluid P.S.I. intermittent continuos 300 14 - 45 50 intermittent continuos intermittent continuos Main operating data max pressure / fluid type max speed / fluid type min. allowable inlet pressure / rotation speed (abs. bar)* * measured inside the inlet flange; with petroleum base fluid (visc. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or “water in oil emulsion”, by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base. 10 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 15 30 0 l.p.m. 0 g.p.m. 1.5 3 4.5 6 7.5 24 c.St. 10 c.St. leakage (internal) 5 10 20 25 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 0 kW 0 hp 1 2 3 4 5 1 2 3 4 5 6 1000 rpm 1500 rpm 2400 rpm power loss 1000 500 2000 1500 2500 r.p.m. 0 daN 30 60 90 120 150 180 load 400 Lbs 200 300 100 0 0 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 65 70 75 80 60 db(A) 1000 rpm 1800 rpm noise level 1m 1200 rpm 1500 rpm Main operating data noise level (model 38 with fluid viscosity 32 c.St., inlet 0.9 bar abs.) power loss (typical) allowable radial load (max. permissibile axial load =80 daN) Typical internal leakage * * If the internal leakage is more than 50% of the theoretical flow, do not operate the pump 11 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series Main operating data - Internal leakage exceeding 50% of the theoretical flow 1) 2200 r.p.m. max. 2) 210 bar (3000 p.s.i.) max. int. Typical: 24 c.St. (115 SUS) 12 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series Calculation of the max permitted torque: (avoid to exceed) Spline code 3 Designation Sae C Pressure angle 30° No. of teeth 14 Pitch 12/24 d.p. Spline type flat root side fit Class 1- J498 b 83.6 (3.29) 49.3 (1.94) Ø31.75-31.70 M10 20 (0.79) 35.27 Max key 7.94 7.9 (0.31) (1.25-1.248) (1.39) Max (0.312) 73.2 (2.88) 38.1 (1.5) 55.2 (2.17) 38 (1.5) Spline code N°3 key 7.94 (0.312) Ø31.75-31.70 35.27 Max (1.25-1.248) (1.39) Max 7.9 (0.31) 7.9 (0.31) 212.4 (8.36) 181 (7.125) Ø17.5 (0.69) 82.6 (3.25) 185 (7.28) 87.4 (3.44) 38.1 (1.5) 12.7 (0.5) 6.35 Max (0.25 Max) Ø64.3 (2.53) Ø127 0 -0.05 15.7 (0.62) 30.2 = = 42.9 = = 77.8 (3.063) Ø31.8 (1.25) Ø50.8 (2) 1/2"-13UNC 7/16"-14UNC 58.7 (2.31) = = = = 147 (5.80) 147 (5.80) 156.7 (6.17) (5.000-4. 998) (1.189) (1.405) 24 (0.945) DEEP 22 (0.878) DEEP OUTLET INLET Installation dimensions mm (inches) Approx weight: 24 kg (52.7 lbs) Shaft options mm (inches) Shaft No.1 Shaft No.2 Shaft No.3 13 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series Model code breakdown Cartridge model Port orientations (Viewed from cover end) 00 = Inlet opposite outlet 01 = Inlet inline with outlet 02 = Intlet 90°CW from outlet 03 = Intlet 90°CCW from outlet 14 20 24 28 31 35 38 42 45 50 Seals Rotation Shaft end options 1 = NBR (viewed from shaft-end) R = Right hand rotation CW L = Left hand rotation CCW 1 = keyed (Sae C) 2 = Keyed (No Sae) 3 = Splined (Sae C) Pump series Design Pump type Pump rotation R 00 03 01 02 Port orientations Inlet position Outlet (steady) BD 04 G ** * * ** * 14 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD04 Series Id. codes of pump components Shaft seal Part No. type M3040060 NBR Pump seal kit Part No. Type M3040500 NBR Screw Part No. M3040070 Torque at 187 Nm (1668 lb.in.) Shaft Model Part No. 01 K6041000 02 K6042000 03 K6043000 Cartridge Pump rotation Type Model Right hand Left hand 14 N0200010 N0200020 20 N0200050 N0200060 24 N0200070 N0200080 28 N0200090 N0200100 31 N0200110 N0200120 35 N0200130 N0200140 38 N0200150 N0200160 42 N0200170 N0200180 45 N0200190 N0200200 BD04 50 N0200210 N0200220 15 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series Rated capacity at 0 bar Maximum pressure Geometric displacement 1200 rpm 1500 rpm intermittent continuos Speed range Cartridge model ml/rev. (in3/r) l/min (gpm) l/min (gpm) bar (psi) bar (psi) rpm 45 142,4 (8.69) 170.7 (45.15) 213.6 (56.51) 240 (3500) 210 (3000) 400 - 2200 50 158,5 (9.67) 189.9 (50.25) 237.7 (62.88) 240 (3500) 210 (3000) 400 - 2200 52 164,8 (10.06) 197.5 (52.25) 247.2 (65.40) 240 (3500) 210 (3000) 400 - 2200 62 196,7 (12.00) 235.7 (62.36) 295.0 (78.04) 240 (3500) 210 (3000) 400 - 2200 66 213,3 (13.02) 255.6 (67.62) 319.9 (84.63) 240 (3500) 210 (3000) 400 - 2200 72 227,1 (13.86) 272.2 (72.00) 340.6 (90.11) 240 (3500) 210 (3000) 400 - 2200 Technical characteristics Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in 6 different displacements from 214 to 341 l/ min (from 56 to 90 gpm) at 1500 rpm and pressure 0 bar. General description P S Hydraulic fluids: antiwear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with antiwear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 c.St. (18 to 108 c.St. recommended). Choose 30 c.St. for max lifetime. Viscosity index: 90° min. Filtration: to maintain contamination level to ISO 18/14 or NAS 1638 class 8. Filters: for the inlet, use strainer with mesh not less than 149 micron abs. (omit strainer with application requiring cold start or when using fire resistant fluids); for the return line - 25 micron abs. or better. Water contamination level: max 0.10% for mineral oil. With other fluids, max 0.05% Intermittent pressure: typically the working time permitted at such pressure is < 30% of the duty cycle. With duty cycles longer than 15 minutes, please contact the technical office of B&C Minimum inlet pressure (with mineral oil 10-65 c.St.): 0,8 bar abs. (3 psi abs.). In the biggest displacements of each series and with the highest speeds, is required an higher inlet pressure. Please consult the specific section for details. In case of tandem pump, supply the inlet port with the highest pressure requested among the pump stages. Operating temperature: with “anti-wear petroleum base” the permitted temperature is: from -18 to +100°C; with water glycol and “water in oil emulsion”: from +10 to +50°C; with synthetic fluid: from -18 to +70°C; with rapeseed and esters: from-20 to + 70°C. During cold start the pumps should be operated at low speed and pressure until fluid warms up to an acceptable viscosity for full power operation. Drive: direct and coaxial by means of a flexible coupling. Low axial and radial loads allowed. Consult specific section for more detail. 16 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series 500 0 1500 1000 2500 2000 R.P.M. mineral oil water glycol syntetic fluid 3000 water in oil emulsion 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 Antiwear oil Water glycol Water in oil emulsion Syntetic fluid P.S.I. intermittent continuos 300 intermittent continuos intermittent continuos Main operating data max pressure / fluid type max speed / fluid type min. allowable inlet pressure / rotation speed (abs. bar)* * measured inside the inlet flange; with petroleum base fluid (visc. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or “water in oil emulsion”, by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base. 17 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 0 l.p.m. 0 g.p.m. 24 c.St. 10 c.St. leakage (internal) 5 10 15 20 25 30 35 1.5 3 4.5 6 7.5 9 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 0 kW 0 hp 1 2 3 4 5 1 2 3 4 5 6 1000 rpm 1500 rpm 2200 rpm power loss 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 70 75 80 85 65 db(A) 1000 rpm 1800 rpm noise level 1m 1200 rpm 1500 rpm Main operating data noise level (model 50, with fluid viscosity 32 c.St., inlet 0.9 bar abs.) power loss (typical with 24 c.St.) allowable radial load * (max. permissibile axial load =200 daN) Typical internal leakage 1000 500 2000 1500 2500 r.p.m. 0 daN 60 120 180 240 300 360 load 800 Lbs 400 600 200 0 0 * Positioned in the middle of the key, in the No. 1 shaft 18 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series Main operating data Typical: 24 c.St. (115 SUS) 19 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series Calculation of the max permitted torque: (avoid to exceed) Installation dimensions mm (inches) Approx weight: 43.3 kg (386 lbs) Shaft options mm (inches) Shaft No.1 Shaft No.2 Shaft No.3 Spline code 3 Designation Sae C Pressure angle 30° No. of teeth 14 Pitch 12/24 d.p. Spline type flat root side fit Class 1- J498 b 20 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series BD 05 G ** * * ** * Model code breakdown Cartridge model Port orientations (Viewed from cover end) 00 = Inlet opposite outlet 01 = Inlet inline with outlet 02 = Intlet 90°CW from outlet 03 = Intlet 90°CCW from outlet 45 50 52 62 66 72 Seals Rotation Shaft end options 1 = NBR (viewed from shaft-end) R = Right hand rotation CW L = Left hand rotation CCW 1 = keyed (Sae C) 2 = Keyed (No Sae) 3 = Splined (Sae C) Pump series Design Pump type Pump rotation R 00 03 01 02 Port orientations Inlet position Outlet (steady) 21 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Id. codes of pump components Cartridge Pump rotation Type Model Right hand Left hand 45 N0300030 N0300040 50 N0300050 N0300060 52 N0300070 N0300080 62 N0300130 N0300140 66 N0300150 N0300160 BD05 72 N0300170 N0300180 Screw Part No. M3050070 Torque at 187 Nm (1668 lb.in.) Pump seal kit Part No. Type M3050500 NBR Shaft seal Part No. type M3050060 NBR Shaft Model Part No. 01 K6051000 02 K6052000 03 K6053000 Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD05 Series 22 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series Rated capacity at 0 bar Maximum pressure Geometric displacement 1200 rpm 1500 rpm intermittent continuos Speed range Cartridge model ml/rev. (in3/r) l/min (gpm) l/min (gpm) bar (psi) bar (psi) rpm 03 10,8 (0.66) 12,93 (3.42) 16,2 (4.29) 275 (4000) 240 (3500) 400 - 2800 05 17,2 (1.05) 20,60 (5.45) 25,8 (6.83) 275 (4000) 240 (3500) 400 - 2800 06 21,3 (1.30) 25,52 (6.75) 31,9 (8.44) 275 (4000) 240 (3500) 400 - 2800 08 26,4 (1.61) 31,64 (8.37) 39,6 (10.48) 275 (4000) 240 (3500) 400 - 2800 10 34,1 (2.08) 40,86 (10.81) 51,1 (13.52) 275 (4000) 240 (3500) 400 - 2800 12 37,1 (2.26) 44,45 (11.76) 55,6 (14.71) 275 (4000) 240 (3500) 400 - 2800 14 46,0 (2.81) 55,11 (14.58) 69,0 (18.25) 275 (4000) 240 (3500) 400 - 2800 17 58,3 (3.56) 69,85 (18.48) 87,4 (23.12) 275 (4000) 240 (3500) 400 - 2800 20 63,8 (3.89) 76,47 (20.23) 95,7 (25.32) 275 (4000) 240 (3500) 400 - 2800 22 70,3 (4.29) 84,26 (22.29) 105,4 (27.88) 275 (4000) 240 (3500) 400 - 2800 25 79,3 (4.84) 95,03 (25.14) 118,9 (31.46) 275 (4000) 240 (3500) 400 - 2500 28 88,8 (5.42) 106,41 (28.15) 133,2 (35.24) 210 (3000) 160 (2300) 400 - 2500 31 100,0 (6.10) 119,83 (31.70) 150,0 (39.68) 210 (3000) 160 (2300) 400 - 2500 Technical characteristics (P1 and P2 sections) P1 P2 S Hydraulic fluids: anti-wear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with anti-wear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 cSt. (18 to 108 cSt. recommended.). Choose 30 cSt. for max lifetime. Viscosity index: 90° min. Filtration: to maintain contamination level to ISO 18/14 or NAS 1638 class 8. Filters: for the inlet, use strainer with mesh not less than 149 micron abs. (omit strainer with application requiring cold start or when using fire resistant fluids); for the return line - 25 micron abs. or better. Water contamination level: max 0.10% for mineral oil. With other fluids, max 0.05%. Intermittent pressure: typically the working time permitted at such pressure is < 30% of the duty cycle. With duty cycles longer than 15 minutes, please contact the jbj Techniques Limited technical office telephone: 01737 767493 or email: info@jbj.co.uk Minimum inlet pressure: (with mineral oil 10-65 cSt.): 0,8 bar abs. (3 psi abs.). In the biggest displacements of each series and with the highest speeds, is required an higher inlet pressure. Please consult the specific section for details. In case of tandem pump, supply the inlet port with the highest pressure requested among the pump stages. Operating temperature: with “anti-wear petroleum base” the permitted temperature is: from -18 to +100° C; with water glycol and “water in oil emulsion”: from +10 to +50°C; with synthetic fluid: from -18 to +70°C; with rapeseed and esters: from-20 to + 70°C. During cold start the pumps should be operated at low speed and pressure until fluid warms up to an acceptable viscosity for full power operation. Drive: direct and coaxial by means of a flexible coupling. Low axial and radial loads allowed. Consult specific section for more detail. Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in several versions with rated capacity from 32 to 300 l/min at 1500 rpm and pressure 0 bar. double pump description 23 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series 500 0 1500 1000 2500 2000 R.P.M. 03 - 22 25 28 3000 mineral oil water glycol / syntetic fluid / water in oil emulsion 31 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 Antiwear oil Water glycol Water in oil emulsion Syntetic fluid P.S.I. intermittent continuos 300 03 - 22 28 31 intermittent continuos intermittent continuos Main operating data max pressure / fluid type max speed / fluid type min. allowable inlet pressure / rotation speed (abs. bar)* * measured inside the inlet flange; with petroleum base fluid (visc. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or “water in oil emulsion”, by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base. 24 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series * If the internal leakage is more than 50% of the theoretical flow, do not operate the pump 1000 500 2000 1500 3000 2500 20 daN 40 60 80 100 120 140 load 50 100 150 200 250 300 Lbs 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 0 kW 0 1 2 3 4 5 1 2 3 4 5 6 1000 rpm 1500 rpm 2800 rpm power loss 1200 rpm 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 65 70 75 80 60 db(A) 1000 rpm 1800 rpm noise level 1m 1200 rpm 1500 rpm 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 5 10 15 20 0 l.p.m. 0 g.p.m. 1 2 3 4 5 24 c.St. 10 c.St. leakage (internal) Main operating data noise level (models 22+22 with fluid viscosity 32 c.St., inlet 0.9 bar abs.) power loss (typical) allowable radial load (max. permissibile axial load =80 daN) Typical internal leakage * (total leakage is the sum of each sector) 25 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series Main operating data (P1 and P2 sections) Typical: 24 c.St. (115 SUS) - Internal leakage exceeding 50% of the theoretical flow 1) 2500 r.p.m. max. 2) 210 bar (3000p.s.i.) max. int. 26 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series Ø14.3 (.56) 174 (6.85) 146 (5.75) 265.6 (10.45) 88.2 (3.47) 101.6 (4) 38.1 (1.5) Ø51.3 Ø101.6 0 -0.05 84.1 (3.31) 76.2 (3) 73.2 (2.88) 76.2 (3) 4 holes 3/8"-16UNC (4.000-3.998) (2.02) OUTLET P1 19 (.75) DEEP CONF. L M N O P Q R S 76.2 61.9 106.4 5/8"-11UNC Prof. 28 25.4 26.2 52.4 74.7 A 3 2.44 4.19 1 1.03 2.06 2.94 19 22.2 47.7 76.2 0.75 0.88 1.88 3 25.4 26.2 52.4 74.7 1 1.03 2.06 2.94 63.5 50.8 88.9 1/2"-13UNC Prof. 24 19 22.4 47.7 76.2 2.5 2 3.5 1/2"-13UNC Prof. .94 0.75 0.88 1.88 3 B C D mm in. mm in. mm in. mm in. 76.2 61.9 106.4 5/8"-11UNC Prof. 28 3 2.44 4.19 63.5 50.8 88.9 1/2"-13UNC Prof. 24 2.5 2 3.5 1/2"-13UNC Prof. .94 5/8"-11UNC Prof. 1.1" 5/8"-11UNC Prof. 1.1" 26.2 = = 52.4 = = Ø 25.4 (1) 12.7 (0.5) M = = N = = ØL Q R ØP O = = = = 19 (.75) DEEP 4 holes 3/8"-16UNC Spline code 3 5 Designation Sae B-B Sae B Pressure angle 30° 30° No. of teeth 15 13 Pitch 16/32 d.p. 16/32 d.p. Spline type flat root side fit Class 1- J498 b 1- J498 b 58.2 (2.291) 31.75 Ø22.22-22.20 24.53 Max key 4.76 7.9 (0.31) (0.875-0.874) (0.96) Max (0.187) (1.25) 40.7 (1.602) 24.5 Spline code N°5 7.9 (0.31) (0.96) 45.5 (1.791) 24.5 Spline code N°3 7.9 (0.31) (0.96) Installation dimensions mm (inches) Approx weight: 26 kg (57 lbs) Shaft options mm (inches) Shaft No.1 Shaft No.3 Shaft No.5 Calculation of the max permitted torque (avoid to exceed) Shaft No. (ml/rev) x bar P1+P2 (in3/rev) x psi P1+P2 1 14300 12666 3 3267028937 5 2060018246 27 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 24 17 18 19 20 21 22 23 25 26 28 29 30 31 27 Model code breakdown Cartridge model Port orientations (Look at the table below) 03 05 06 08 10 12 14 17 20 22 25 28 31 Seals Rotation Shaft end options 1 = NBR (viewed from shaft-end) R = Right hand rotation CW L = Left hand rotation CCW 1 = keyed (No Sae) 3 = Splined (Sae B-B) 5 = Splined (Sae B) Pump series Design Pump type R Port orientations (P1 and P2 sections) 00 = Standard BD 22 G ** ** * * ** * * Port dimensions (S=2”½ - max. 126 ml/rev. tot.) (P2=3/4” - max. 46 ml/rev. in P2) A S=3”; P1=1”; P2=1” B S=3”; P1=1”; P2=3/4” C S=2”½; P1=1”; P2=1” D S=2”½; P1=1”; P2=3/4” Outlet P2 Inlet S Outlet P1 (steady) es. code 02 Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series 28 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD22 Series Screw Part No. M3020140 Torque at 159 Nm (1418 lb.in.) Shaft seal Part No. type M3020060 NBR Pump seal kit Part No. Type M3022500 NBR Id. codes of pump components Shaft Model Part No. 01 K6211000 03 K6213000 05 K6215000 Rear cartridge Pump rotation Type Model Right hand Left hand 03 N0400270 N0400280 05 N0400290 N0400300 06 N0400310 N0400320 08 N0400330 N0400340 10 N0400350 N0400360 12 N0400370 N0400380 14 N0400390 N0400400 17 N0400410 N0400420 20 N0400430 N0400440 22 N0400450 N0400460 25 N0400470 N0400480 28 N0400490 N0400500 BD22 31 N0400510 N0400520 Front cartridge Pump rotation Type Model Right hand Left hand 03 N0400010 N0400020 05 N0400030 N0400040 06 N0400050 N0400060 08 N0400070 N0400080 10 N0400090 N0400100 12 N0400110 N0400120 14 N0400130 N0400140 17 N0400150 N0400160 20 N0400170 N0400180 22 N0400190 N0400200 25 N0400210 N0400220 28 N0400230 N0400240 BD22 31 N0400250 N0400260 Screw Part No. M3020130 Torque at 61 Nm (544 lb.in.) 29 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Rated capacity at 0 bar Maximum pressure Geometric displacement 1200 rpm 1500 rpm intermittent continuos Speed range Cartridge model ml/rev. (in3/r) l/min (gpm) l/min (gpm) bar (psi) bar (psi) rpm 14 47,6 (2.90) 57,04 (15.09) 71,4 (18.89) 240 (3500) 210 (3000) 400 - 2500 20 66,0 (4.03) 79,08 (20.92) 99,0 (26.19) 240 (3500) 210 (3000) 400 - 2500 24 79,5 (4.85) 95,26 (25.20) 119,3 (31.56) 240 (3500) 210 (3000) 400 - 2500 28 89,7 (5.47) 107,50 (28.44) 134,5 (35.58) 240 (3500) 210 (3000) 400 - 2500 31 98,3 (6.00) 117,82 (31.17) 147,4 (38.99) 240 (3500) 210 (3000) 400 - 2500 35 111,0 (6.77) 133,02 (35.19) 166,5 (44.05) 240 (3500) 210 (3000) 400 - 2500 38 120,3 (7.34) 144,17 (38.14) 180,4 (47.72) 240 (3500) 210 (3000) 400 - 2500 42 136,0 (8.30) 162,99 (43.12) 204,0 (53.97) 240 (3500) 210 (3000) 400 - 2200 45 145,7 (8.89) 174,60 (46.19) 218,5 (57.80) 240 (3500) 210 (3000) 400 - 2200 P1 50 158,0 (9.64) 189,34 (50.09) 237,0 (62.70) 210 (3000) 160 (2300) 400 - 2200 03 10,8 (0.66) 12,93 (3.42) 16,2 (4.29) 275 (4000) 240 (3500) 400 - 2800 05 17,2 (1.05) 20,60 (5.45) 25,8 (6.83) 275 (4000) 240 (3500) 400 - 2800 06 21,3 (1.30) 25,52 (6.75) 31,9 (8.44) 275 (4000) 240 (3500) 400 - 2800 08 26,4 (1.61) 31,64 (8.37) 39,6 (10.48) 275 (4000) 240 (3500) 400 - 2800 10 34,1 (2.08) 40,86 (10.81) 51,1 (13.52) 275 (4000) 240 (3500) 400 - 2800 12 37,1 (2.26) 44,45 (11.76) 55,6 (14.71) 275 (4000) 240 (3500) 400 - 2800 14 46,0 (2.81) 55,11 (14.58) 69,0 (18.25) 275 (4000) 240 (3500) 400 - 2800 17 58,3 (3.56) 69,85 (18.48) 87,4 (23.12) 275 (4000) 240 (3500) 400 - 2800 20 63,8 (3.89) 76,47 (20.23) 95,7 (25.32) 275 (4000) 240 (3500) 400 - 2800 22 70,3 (4.29) 84,26 (22.29) 105,4 (27.88) 275 (4000) 240 (3500) 400 - 2800 25 79,3 (4.84) 95,03 (25.14) 118,9 (31.46) 275 (4000) 240 (3500) 400 - 2500 28 88,8 (5.42) 106,41 (28.15) 133,2 (35.24) 210 (3000) 160 (2300) 400 - 2500 P2 31 100,0 (6.10) 119,83 (31.70) 150,0 (39.68) 210 (3000) 160 (2300) 400 - 2500 Technical characteristics P1 P2 S Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series Hydraulic fluids: anti-wear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with anti-wear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 cSt. (18 to 108 cSt. recommended). Choose 30 cSt. for max lifetime. Viscosity index: 90° min. Filtration: to maintain contamination level to ISO 18/14 or NAS 1638 class 8. Filters: for the inlet, use strainer with mesh not less than 149 micron abs. (omit strainer with application requiring cold start or when using fire resistant fluids); for the return line - 25 micron abs. or better. Water contamination level: max 0.10% for mineral oil. With other fluids, max 0.05% Intermittent pressure: typically the working time permitted at such pressure is < 30% of the duty cycle. With duty cycles longer than 15 minutes, please contact the jbj Techniques Limited technical office telephone: 01737 767493 or email: info@jbj.co.uk Minimum inlet pressure: (with mineral oil 10-65 cSt.): 0,8 bar abs. In the biggest displacements of each series and with the highest speeds, is required an higher inlet pressure. Please consult the specific section for details. In case of tandem pump, supply the inlet port with the highest pressure requested among the pump stages. Operating temperature: with “anti-wear petroleum base” the permitted temperature is: from -18 to +100°C; with water glycol and “water in oil emulsion”: from +10 to +50°C; with synthetic fluid: from -18 to +70°C; with rapeseed and esters: from-20 to + 70°C. During cold start the pumps should be operated at low speed and pressure until fluid warms up to an acceptable viscosity for full power operation. Drive: direct and coaxial by means of a flexible coupling. Low axial and radial loads allowed. Consult specific section for more detail. Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in several versions with rated capacity from 87 to 300 l/min at 1500 rpm and pressure 0 bar. double pump description 30 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series 500 0 1500 1000 2500 2000 R.P.M. 03 - 38 42 45 mineral oil water glycol / syntetic fluid / water in oil emulsion 50 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 Antiwear oil Water in oil emulsion P.S.I. intermittent continuos 300 14 - 45 50 intermittent continuos intermittent continuos 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 Antiwear oil Water in oil emulsion Water glycol / Syntetic fluid P.S.I. intermittent continuos 300 03 - 22 28 31 intermittent continuos intermittent continuos P1 P2 Water glycol / Syntetic fluid Speed r.p.m. from 14 to 20 24 28 31 35 38 42 45 50 2500 1.00 1.10 1.18 1.23 1.29 1.29 - - - 2300 0.95 0.951.00 1.00 1.02 1.05 1.08 - - 2200 0.88 0.88 0.92 0.95 0.98 1.00 1.02 1.05 1.09 2100 0.80 0.820.85 0.90 0.92 0.95 0.95 0.98 1.02 1800 0.80 0.800.80 0.80 0.80 0.80 0.80 0.85 0.85 1500 0.80 0.800.80 0.80 0.80 0.80 0.80 0.80 0.80 P1 1200 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 Speed r.p.m. from 03 to 10 12 14 17 20 22 25 28 31 2800 1.00 1.00 1.00 1.03 1.03 1.05 2500 0.90 0.920.95 0.95 0.95 0.98 1.05 1.08 1.11 2300 0.80 0.850.85 0.90 0.90 0.90 0.95 0.98 1.0 2200 0.80 0.800.80 0.85 0.85 0.90 0.95 0.98 0.90 2100 0.80 0.800.80 0.80 0.80 0.85 0.90 0.90 0.85 1800 0.80 0.800.80 0.80 0.80 0.80 0.80 0.80 0.80 1500 0.80 0.800.80 0.80 0.80 0.80 0.80 0.80 0.80 P2 1200 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 Main operating data max pressure / fluid type max speed / fluid type min. allowable inlet pressure / rotation speed (abs. bar)* * measured inside the inlet flange; with petroleum base fluid (visc. 10 to 65 cSt.). Multiply the abs. pressure by 1.25 when using water-glycol or “water in oil emulsion”, by 1.35 with synthetic fluids, and by 1.1 with ester or rapeseed base. 31 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series 50 0 150 100 300 200 BAR 0 1000 2000 3000 P.S.I. 15 30 0 l.p.m. 0 g.p.m. 1.5 3 4.5 6 7.5 24 c.St. (P1) 10 c.St. (P1) 5 10 20 25 250 10 c.St. (P2) 24 c.St. (P2) 4000 1000 500 2000 1500 2500 0 daN 200 load 400 Lbs 0 0 25 50 75 100 125 150 175 300 200 100 Main operating data noise level (model 38+22, with fluid viscosity 32 c.St., inlet 0.9 bar abs.) power loss (typical) allowable radial load (max. permissibile axial load =120 daN) Typical internal leakage * (total leakage is the sum of each sector) * If the internal leakage is more than 50% of the theoretical flow, do not operate the pump 50 0 150 100 250 200 BAR 0 1000 2000 3000 P.S.I. 65 70 75 80 60 db(A) 1000 rpm 1800 rpm noise level 1m 1200 rpm 1500 rpm 50 0 150 100 250 200 BAR 0 kW 0 hp 1 2 3 1000 rpm 1500 rpm 2400 rpm 1 2 3 4 5 0 1000 2000 3000 P.S.I. 4 5 6 50 0 150 100 250 200 BAR 0 1000 2000 3000 4000 P.S.I. 300 0 kW 0 hp 2 4 2 4 6 1000 rpm 1500 rpm 2800 rpm 1200 rpm 5 3 1 1 3 5 P1 P2 32 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series Main operating data Typical: 24 c.St. (115 SUS) 1) 2200 r.p.m. max. 2) 210 bar (3000p.s.i.) max. int. P1 section 33 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series Main operating data Typical: 24 c.St. (115 SUS) -) Internal leakage exceeding 50% of the theoretical flow 1) 2500 r.p.m. max. 2) 210 bar (3000p.s.i.) max. int. P2 section 34 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series Spline code 3 Designation Sae C Pressure angle 30° No. of teeth 14 Pitch 12/24 d.p. Spline type flat root side fit Class 1- J498 b 83.6 (3.29) 49.3 (1.94) Ø31.75-31.70 M10 20 (0.79) 35.27 Max key 7.94 7.9 (0.31) (1.25-1.248) (1.39) Max (0.312) 73.2 (2.88) 38.1 (1.5) 55.2 (2.17) 38 (1.5) Spline code N°3 key 7.94 (0.312) Ø31.75-31.70 35.27 Max (1.25-1.248) (1.39) Max 7.9 (0.31) 7.9 (0.31) Ø17.5 (0.69) 212.4 (8.36) 181 (7.125) 286 (11.26) 109.5 (4.31) 114.3 (4.5) 38.1 (1.5) 64.3 Ø127 0 -0.05 88.9 (3.5) 74.7 (2.94) 74 (2.91) 26.2 52.4 (2.06) Ø 25.4 (1) 30.2 = = 58.7 = = 62 (2.44) Ø 76 (3) Ø 31.8 (1.25) 106.4 (4.19) = = = = == = = 4 holes 7/16"-14UNC 15.7 (0.62) (5.000-4.998) (2.53) OUTLET P1 OUTLET P2 INLET S 4 holes 5/8"-11UNC 4 holes 3/8"-16UNC 82.6 (3.25) Installation dimensions mm (inches) Approx weight: 36.6 kg (80 lbs) Shaft options mm (inches) Shaft No.1 Shaft No.2 Shaft No.3 Calculation of the max permitted torque: (avoid to exceed) Shaft No. (ml/rev) x bar P1+P2 (in3/rev) x psi P1+P2 1 43240 38300 2 3459030638 3 6120054207 35 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series OUTLET 2 INLET OUTLET 1 (steady) 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 24 17 18 19 20 21 22 23 25 26 28 29 30 31 27 Model code breakdown Cartridge model Port orientations (Look at the table below) 03 05 06 08 10 12 14 17 20 22 25 28 31 Seals Rotation Shaft end options 1 = NBR (viewed from shaft-end) R = Right hand rotation CW L = Left hand rotation CCW 1 = keyed (Sae C) 2 = keyed (No Sae) 3 = Splined (Sae C) Pump series Design Pump type R Port orientations (P2 section) 00 = Standard code 02 14 20 24 28 31 35 38 42 45 50 (P1 section) BD 42 G ** ** * * ** * 36 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD42 Series Id. codes of pump components Shaft Model Part No. 01 K6411000 02 K6412000 03 K6413000 Screw Part No. M3040140 Torque at 68 Nm (606 lb.in.) Screw Part No. M3040130 Torque at 187 Nm (1668 lb.in.) Shaft seal Part No. type M3040060 NBR Pump seal kit Part No. Type M3042500 NBR Rear cartridge Pump rotation Type Model Right hand Left hand 03 N0500230 N0500240 05 N0500250 N0500260 06 N0500270 N0500280 08 N0500290 N0500300 10 N0500310 N0500320 12 N0500330 N0500340 14 N0500350 N0500360 17 N0500370 N0500380 20 N0500390 N0500400 22 N0500410 N0500420 25 N0500430 N0500440 28 N0500450 N0500460 BD42 31 N0500470 N0500480 Front cartridge Pump rotation Type Model Right hand Left hand 14 N0500010 N0500020 20 N0500050 N0500060 24 N0500070 N0500080 28 N0500090 N0500100 31 N0500110 N0500120 35 N0500130 N0500140 38 N0500150 N0500160 42 N0500170 N0500180 45 N0500190 N0500200 BD42 50 N0500210 N0500220 37 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
Hydraulic Vane Pumps High Pressure Hydraulic Vane Pumps BD52 Series Technical characteristics P1 P2 S Rated capacity at 0 bar Maximum pressure Geometric displacement 1200 rpm 1500 rpm intermittent continuos Speed range Cartridge model ml/rev. (in3/r) l/min (gpm) l/min (gpm) bar (psi) bar (psi) rpm 45 142,4 (8.69) 170.7 (45.15) 213.6 (56.51) 240 (3500) 210 (3000) 400 - 2200 50 158,5 (9.67) 189.9 (50.25) 237.7 (62.88) 240 (3500) 210 (3000) 400 - 2200 52 164,8 (10.06) 197.5 (52.25) 247.2 (65.40) 240 (3500) 210 (3000) 400 - 2200 62 196,7 (12.00) 235.7 (62.36) 295.0 (78.04) 240 (3500) 210 (3000) 400 - 2200 66 213,3 (13.02) 255.6 (67.62) 319.9 (84.63) 240 (3500) 210 (3000) 400 - 2200 P1 72 227,1 (13.86) 272.2 (72.00) 340.6 (90.11) 240 (3500) 210 (3000) 400 - 2200 03 10,8 (0.66) 12,93 (3.42) 16,2 (4.29) 275 (4000) 240 (3500) 400 - 2800 05 17,2 (1.05) 20,60 (5.45) 25,8 (6.83) 275 (4000) 240 (3500) 400 - 2800 06 21,3 (1.30) 25,52 (6.75) 31,9 (8.44) 275 (4000) 240 (3500) 400 - 2800 08 26,4 (1.61) 31,64 (8.37) 39,6 (10.48) 275 (4000) 240 (3500) 400 - 2800 10 34,1 (2.08) 40,86 (10.81) 51,1 (13.52) 275 (4000) 240 (3500) 400 - 2800 12 37,1 (2.26) 44,45 (11.76) 55,6 (14.71) 275 (4000) 240 (3500) 400 - 2800 14 46,0 (2.81) 55,11 (14.58) 69,0 (18.25) 275 (4000) 240 (3500) 400 - 2800 17 58,3 (3.56) 69,85 (18.48) 87,4 (23.12) 275 (4000) 240 (3500) 400 - 2800 20 63,8 (3.89) 76,47 (20.23) 95,7 (25.32) 275 (4000) 240 (3500) 400 - 2800 22 70,3 (4.29) 84,26 (22.29) 105,4 (27.88) 275 (4000) 240 (3500) 400 - 2800 25 79,3 (4.84) 95,03 (25.14) 118,9 (31.46) 275 (4000) 240 (3500) 400 - 2500 28 88,8 (5.42) 106,41 (28.15) 133,2 (35.24) 210 (3000) 160 (2300) 400 - 2500 P2 31 100,0 (6.10) 119,83 (31.70) 150,0 (39.68) 210 (3000) 160 (2300) 400 - 2500 Hydraulic fluids: anti-wear petroleum base, synthetic fluid, water glycols and invert emulsions. Viscosity range / Viscosity index: with anti-wear petroleum base, from 10 to 2000 cSt. (10 to 108 cSt. recommended). Other fluids from 18 to 2000 cSt. (18 to 108 cSt. recommended). Choose 30 cSt. for max lifetime. Viscosity index: 90° min. Filtration: to maintain contamination level to ISO 18/14 or NAS 1638 class 8. Filters: for the inlet, use strainer with mesh not less than 149 micron abs. (omit strainer with application requiring cold start or when using fire resistant fluids); for the return line - 25 micron abs. or better. Water contamination level: max 0.10% for mineral oil. With other fluids, max 0.05% Intermittent pressure: typically the working time permitted at such pressure is < 30% of the duty cycle. With duty cycles longer than 15 minutes, please contact the jbj Techniques Limited technical office telephone 01737 767493, email: info@jbj.co.uk. Minimum inlet pressure: (with mineral oil 10-65 cSt.): 0,8 bar abs. (3 psi abs.). In the biggest displacements of each series and with the highest speeds, is required an higher inlet pressure. Please consult the specific section for details. In case of tandem pump, supply the inlet port with the highest pressure requested among the pump stages. Operating temperature: with “anti-wear petroleum base” the permitted temperature is: from -18 to +100° C; with water glycol and “water in oil emulsion”: from +10 to +50°C; with synthetic fluid: from -18 to +70°C; with rapeseed and esters: from-20 to + 70°C. During cold start the pumps should be operated at low speed and pressure until fluid warms up to an acceptable viscosity for full power operation. Drive: direct and coaxial by means of a flexible coupling. Low axial and radial loads allowed. Consult specific section for more detail. Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in several versions with rated capacity from 230 to 490 l/min at 1500 rpm and pressure 0 bar. double pump description 38 www.jbj.co.uk/vane-pumps.html #DriveLineHarmony
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