TQ/TV series fixed displacement hydraulic vane pumps available from jbj Techniques Limited

TQ & TV Series VANE PUMPS 01 13

Versatility, power, compactness and low running costs Versatility, power, compactness and low running costs are the main characteristics of this range of vane pumps. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. The cartridge contains a rotor, vanes and inserts, a cam ring and two covers. During operation the rotor is driven by a splined shaft coupled to the drive unit. As the rotation speed increases, centrifugal forces, in combination with the pressure generated behind the vanes, push the vanes outwards, where they follow the profile of the cam of the ring with a sufficient contact pressure to ensure adequate hydraulic sealing. The two opposed pumping chambers formed by the elliptical profile of the cam cancel out radial loads on the shaft bearings, thereby giving them extremely long lifetimes. The versatility of this series of pumps enables them to meet the requirements of the most varied industrial applications. In fact, as well as their proven high reliability and excellent volumetric efficiency in all working conditions, they operate with particularly low noise levels. This is made possible by the special profile of the cam ring and the use of a 12 vane rotor that reduces the amplitude of the supply pressure pulses, thereby reducing induced vibrations. These vane pumps are extremely compact and are supplied with ISO norm mechanical couplings and SAE norm hydraulic fittings. This makes them very easy to install and guarantees their interchangeability with other similar pumps (eg. Vickers, Caterpillar, Denison). More detailed technical information is available from jbj Techniques Limited. jbj Techniques technical office, telephone: 01737 767493 email: info@jbj.co.uk www.jbj.co.uk/vanepumps.html ii www.jbj.co.uk/vane-pumps.html #DriveLineHarmony

Hydraulic Vane Pumps Hydraulic Vane Pumps TQ & TV Series iii www.jbj.co.uk/vane-pumps.html #DriveLineHarmony The details contained within this catalogue are reproduced in accordance with the latest information at publication of this catalogue. Errors & Omissions Excepted Last update: 30/01/2013 page SinglepumpsTQ02.............................................................3 SinglepumpsTQ04.............................................................8 SinglepumpsTQ05............................................................13 SinglepumpsTV02............................................................18 SinglepumpsTV04............................................................23 SinglepumpsTV05............................................................28 Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

BD SERIES Fixed displacement high pressure hydraulic vane pumps. » three versions of single pump (from 10 to 227 l/min at 1000 rpm) » four versions of double pump (from 20 to 385 l/min at 1000 rpm) with input powers of over 328 kW at max pressure and speed. HD SERIES Fixed displacement high pressure hydraulic vane pumps. » single pump (from 11 to 99 l/min at 1000 rpm) » double pump (from 22 to 200 l/min at 1000 rpm) With maximum powers of over 126 kW at the max pressure and speed. BV SERIES Fixed displacement hydraulic vane pumps. » four versions of single pump (from 8 to 230 l/min at 1200 rpm) » six versions of double pump (from 55 to 370 l/min at 1200 rpm) With maximum powers of over 223 kW. BQ SERIES Fixed displacement hydraulic vane pumps. » five versions of single pump (from 8 to 230 l/min at 1200 rpm) » seven versions of double pump (from 55 to 370 l/min at 1200 rpm) With maximum powers of over 223 kW. TQ / TV SERIES Through-drive hydraulic vane pumps. Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 47 to 79 l/min at 1200 rpm and 7 bar. HQ SERIES Fixed displacement hydraulic vane pumps. » 2 versions of single pump (from 39 to 88 l/min at 1000 rpm) and » 2 versions of double pump (from 46 to 134 l/min at 1000 rpm) with Maximum powers of over 103 kW. B1 / B2 SERIES Fixed displacement hydraulic vane pumps. B1 pumps are available in eight different versions (from 4.5 to 31.8 l/pm at 1200 rpm), with maximum power of up to 18 kW. B2 pumps are available in seven different versions (from 27.27 to 59.09 l/pm at 1200 rpm), with maximum power of up to 27 kW. Hydraulic Vane Pumps High Pressure Hydraulic Vane Pump Types iv www.jbj.co.uk/vane-pumps.html #DriveLineHarmony

2 THRU-DRIVE HYDRAULIC VANE PUMPS “TQ/TV” SERIES Thru-drive pumps save installation space and cost by eliminating double shaft extension electric motors or by reducing the number of motors and drive couplings. Furthermore thru-drive models provide valuable circuit design flexibility, such as having the vane pump coupled with other types of pumps, both fixed and variable displacement, on a single input drive. The B&C thru-drive pumps are available in TQ and TV versions. The ten vane TQ type is particularly suitable for applications subject to sudden peaks of pressure, while the twelve vane TV model is specifically designed to meet very low noise requirements. The table below shows the main technical characteristics of both TQ and TV versions. More detailed technical information is available on the catalogues of the standard BQ and BV pumps. cm3/g (in3/r) l/min (gpm) bar (psi) rpm bar (psi) rpm 40,1 (2.45) 46,9 (12) 210 (3050) 2700 175 (2538) 1800 45,4 (2.77) 52,7 (14) 210 (3050) 2700 175 (2538) 1800 55,2 (3.37) 64,2 (17) 210 (3050) 2500 175 (2538) 1800 60,0 (3.66) 71,0 (19) 210 (3050) 2500 175 (2538) 1800 67,5 (4.12) 79,0 (21) 210 (3050) 2500 175 (2538) 1800 69,0 (4.2) 79,5 (21) 210 (3050) 2500 175 (2538) 1800 81,6 (5) 94,0 (25) 210 (3050) 2500 175 (2538) 1800 97,7 (6) 113,8 (30) 210 (3050) 2500 175 (2538) 1800 112,7 (6.9) 131,6 (35) 210 (3050) 2400 175 (2538) 1800 121,6 (7.4) 139,9 (38) 210 (3050) 2400 175 (2538) 1800 138,6 (8.46) 164 (42) 175 (2538) 2200 175 (2538) 1800 153,5 (9.4) 180 (47) 175 (2538) 2200 175 (2538) 1800 162,2 (9.9) 189 (50) 175 (2538) 2200 175 (2538) 1800 183,4 (11.2) 217 (57) 175 (2538) 2200 175 (2538) 1800 193,4 (11.8) 230 (60) 175 (2538) 2200 175 (2538) 1800 TQ series TV series Maximum pressure Max Maximum pressure Max with mineral oil speed with mineral oil speed Pump Geometric Rated capacity type displacement at 1200 rpm 7 bar 02 04 05 Technical characteristics oil viscosity: 25 c.St. (10W), temperature: 45°C, inlet pressure: 0 BAR TQ/TV

TQ02 single pump 3 Technical characteristics A02-12 40,1 (2.45) 39,1 (10.0) 46,9 (12) 58,8 (15.5) 210 (3050) 600 2700 A02-14 45,4 (2.77) 43,9 (11.7) 52,7 (14) 65,7 (17.4) 210 (3050) 600 2700 A02-17 55,2 (3.37) 53,5 (14.2) 64,2 (17) 80,2 (21.2) 210 (3050) 600 2500 A02-19 60,1 (3.66) 59,2 (15.8) 71,1 (19) 88,7 (23.4) 210 (3050) 600 2500 A02-21 67,5 (4.12) 65,8 (17.5) 79,3 (21) 99,8 (26.4) 210 (3050) 600 2500 cm3/g (in3/r) l/min (gpm) l/min (gpm) l/min (gpm) bar (psi) min max Cartridge model Geometric displacement Rated capacity Rated capacity Rated capacity Maximum pressure Speed range rpm at 1000 rpm 7 bar at 1200 rpm 7 bar at 1500 rpm 7 bar Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 47 to 79 L/min (from 12 to 21 gpm) at 1200 rpm and 7 bar. General description Hydraulic fluids: mineral oils, phosphate ester based fluids. Viscosity range (with mineral oil) : from 13 to 860 cSt. (13 to 54 cSt. recommended) . Filtration: for the inlet - 149 micron abs., for the return line - 25 micron abs. or better (with synthetic fluids: for the return line - 10 micron abs. or better) . Inlet pressure: (with mineral oil) : from -0,17 to +1,4 bar (-2.5 to + 20 psi) Operating temperature: with mineral oil -10°C +70°C (+30°C to +60°C recommended) . Drive: direct and coaxial by means of a flexible coupling. with mineral oil For detailed technical informations please refer to BQ Series catalogue

TQ02 single pump 250 200 150 100 50 0 max pressure / hydraulic fluid BAR Antiwear industrial hydraulic oil Syntetic fire resistant fluid max pres. peak pres. (0,5 sec.max) 3625 2900 2175 PSI 1450 725 0 max speed / hydraulic fluid (with 0 bar in the intake pipe) 3000 2500 2000 1500 1000 500 0 RPM Antiwear industrial hydraulic oil Syntetic fire resistant fluid cart. 17 19 21 cart. 12 , 14 If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / intake pipe pressure % correction factor for the max speed 106% 104% 102% 100% 98% 96% 94% 92% -2,9 -1,45 0 PSI 1,45 2,9 4,35 -0,2 -0,1 0 0,1 0,2 0,3 intake pipe pressure (BAR) 0,4 5,8 Main operating data 4

TQ02 single pump 5 Installation dimensions mm (inches) Rear mountings mm (inches) Approx. weight: 19,4 kg. (43 lbs.) SAE A SAE B Different types of coupling with other pumps are also available. Please contact our Technical Dept. for detailed information.

6 TQ02 single pump Shaft options mm (inches) Adapter plate orientations PORT ORIENTATIONS SAE A SAE B Model code breakdown TQ 02 * * * * * * * * (L) (*) Cartridge type 12 14 17 19 21 Rotation (viewed from shaft end) L = left hand rotation CCW (omit if CW) Shaft options 203 = Straight with key 297 = Splined Pump type Outlet port positions (outlet viewed from adapter side) A = Outlet opposite end B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Seals (omit with standard seals and one shaft seal in NBR) V = seal and shaft-seal in FPM (Viton®) D = standard seals and double shaft-seals in NBR F = seals and double shaft-seals in FPM (Viton®) Rear mounting A = SAE A, B = SAE B Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange SAE A A = In line with pump mounting flange B = Rotate 90° with respect to pump mounting flange SAE B Pump series

TQ02 single pump 7 Id. codes of pump components Cartridge Series Model PART NO. PUMP ROTAT. 12 A0212030 14 A0214070 A02 17 A0217110 right hand 19 A0219150 21 A0221190 12 A0212040 14 A0214080 A02 17 A0217120 left hand 19 A0219160 21 A0221200 M8020060 primary in NBR M8020065 primary in FPM M8020061 secondary in NBR M8020066 secondary in FPM Shaft seal PART NO. Tipo PART NO. M8020030 Bearing PART NO. M8020040 Seeger PART NO. M8020050 Seeger PART NO. M8020110 Inlet body PART NO. M8020010 Body PART NO. M7061050 “O” ring PART NO. M7060200 Adapter kit PART NO. M8060200 Adapter plate PART NO. M7061070 “O” ring PART NO. M7060100 Adapter kit PART NO. M8060100 Adapter plate TQ02B M7002000 M7061170 M7012000 TQ02A M7001000 M7061160 M7011000 Model Coupling Seeger Coupling kit (seeger+coupling) Adapter seal kit Model PART NO. Type TQ02A M7065100 NBR TQ02B M7065200 NBR TQ02A M7065150 FPM TQ02B M7065250 FPM For “Pump seal kit” part no. refer to BQ Series technical catalogue PART NO. M8020130 Screw Torque at 102 Nm (910 lb. in.) PART NO. M7061010 Screw Torque at 70 Nm (624 lb. in.) SAE B SAE A Pump Model Kit Shaft Key TQ02A 203 M7021203 K0270203 M8028600 TQ02A 297 M7021297 K0290297 - TQ02B 203 M7022203 K0271203 M8028600 TQ02B 297 M7022297 K0291297 - PART NO. M7061060 “O” ring PART NO. M7061110 “O” ring

TQ04 single pump 8 Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 80 to 140 l/min(from 21 to 38 gpm) at 1200 rpm and 7 bar. General description Hydraulic fluids: mineral oils, phosphate ester based fluids. Viscosity range (with mineral oil) : from 13 to 860 cSt. (13 to 54 cSt. recommended) . Filtration: for the inlet - 149 micron abs., for the return line - 25 micron abs. or better (with synthetic fluids: for the return line - 10 micron abs. or better) . Inlet pressure: (with mineral oil) : from -0,17 to +1,4 bar (-2.5 to + 20 psi) Operating temperature: with mineral oil -10°C +70°C (+30°C to +60°C recommended) . Drive: direct and coaxial by means of a flexible coupling. For detailed technical informations please refer to BQ Series catalogue Technical characteristics A04-21 69,0 (4.2) 66,3 (17,5) 79,5 (21) 101,4 (26.8) 210 (3050) 600 2500 A04-25 81,6 (5) 78,3 (20.8) 94,0 (25) 120,1 (31.7) 210 (3050) 600 2500 A04-30 97,7 (6) 94,8 (25.0) 113,8 (30) 141,2 (37.3) 210 (3050) 600 2500 A04-35 112,7 (6.9) 109,7 (29.2) 131,6 (35) 167,2 (44.1) 210 (3050) 600 2400 A04-38 121,6 (7.4) 116,6 (31.7) 139,9 (38) 177,3 (46.8) 210 (3050) 600 2400 cm3/g (in3/r) l/min (gpm) l/min (gpm) l/min (gpm) bar (psi) min max Cartridge model Geometric displacement Rated capacity Rated capacity Rated capacity Maximum pressure Speed range rpm at 1000 rpm 7 bar at 1200 rpm 7 bar at 1500 rpm 7 bar with mineral oil

TQ04 single pump 9 250 200 150 100 50 0 max pressure / hydraulic fluid BAR Antiwear industrial hydraulic oil Syntetic fire resistant fluid max pres. peak pres. (0,5 sec.max) 3625 2900 2175 PSI 1450 725 0 Main operating data If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / intake pipe pressure % correction factor for the max speed 106% 104% 102% 100% 98% 96% 92% -2,9 -1,45 0 PSI 1,45 2,9 4,35 -0,2 -0,1 0 0,1 0,2 0,3 intake pipe pressure (BAR) 0,4 5,8 94% 108% 110% max speed / hydraulic fluid(with 0 bar in the intake pipe) 2500 2000 1500 1000 500 0 RPM Syntetic fire resistant fluid cart. 35, 38 cart. 21, 25, 30 Antiwear industrial hydraulic oil

TQ04 single pump 10 Installation dimensions mm (inches) Approx. weight: 28,7 kg. (63 lbs.) Rear mountings mm (inches) SAE A SAE C SAE B Different types of coupling with other pumps are also available. Please contact our Technical Dept. for detailed information.

TQ04 single pump 11 Shaft options mm (inches) Adapter plate orientations PORT ORIENTATIONS SAE A SAE B SAE C Model code breakdown TQ 04 * * * * * * * * (L) (*) Cartridge type 21 25 30 35 38 Rotation (viewed from shaft end) L = left hand rotation CCW (omit if CW) Shaft options 203 = Straight with key 297 = Splined Pump type Outlet port positions (outlet viewed from adapter side) A = Outlet opposite end B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Seals (omit with standard seals and one shaft seal in NBR) V = seal and shaft-seal in FPM (Viton®) D = standard seals and double shaft-seals in NBR F = seals and double shaft-seals in FPM (Viton®) Rear mounting A = SAE A, B = SAE B, C = SAE C Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange SAE A A = In line with pump mounting flange B = Rotate 90° with respect to pump mounting flange SAE B SAE C Pump series

TQ04 single pump 12 Id. codes of pump components Cartridge Series Model PART NO. PUMP ROTAT. 21 A0421030 25 A0425070 A04 30 A0430110 right hand 35 A0435150 38 A0438190 21 A0421040 25 A0425080 A04 30 A0430120 left hand 35 A0435160 38 A0438200 M8040190 primary in NBR M8040195 primary in FPM M8040191 secondary in NBR M8040196 secondary in FPM Shaft seal PART NO. Type PART NO. M8040160 Bearing PART NO. M8040170 Seeger PART NO. M8040180 Seeger PART NO. M8040430 Inlet body PART NO. M8040140 Body PART NO. M7060300 Adapter kit PART NO. M8060300 Adapter plate PART NO. M7061050 “O” ring PART NO. M7061025 Washer PART NO. M7061130 “O” ring PART NO. M7060200 Adapter kit PART NO. M8060200 Adapter plate PART NO. M7061070 “O” ring PART NO. M7060100 Adapter kit PART NO. M8060100 Adapter plate PART NO. M7061110 “O” ring PART NO. M7061060 “O” ring TQ04C M7003000 M7061190 M7013000 TQ04B M7002500 M7061180 M7012500 TQ04A M7001000 M7061160 M7011000 Model Coupling Seeger Coupling kit (seeger+coupling) Adapter seal kit Model PART NO. Type TQ04A M7065100 NBR TQ04B M7065200 NBR TQ04C M7065300 NBR TQ04A M7065150 FPM TQ04B M7065250 FPM TQ04C M7065350 FPM For “Pump seal kit” part no. refer to BQ Series technical catalogue PART NO. M8040210 Screw Torque at 225 Nm (2010 lb. in.) PART NO. M7061010 Screw Torque at 70 Nm (624 lb. in.) PART NO. M7061020 Screw Torque at 70 Nm (624 lb. in.) SAE B SAE A SAE C Pump Model Kit Shaft Key TQ04A 203 M7041203 K0470203 M8048600 TQ04A 297 M7041297 K0490297 - TQ04B 203 M7042203 K0471203 M8048600 TQ04B 297 M7042297 K0491297 - TQ04C 203 M7043203 K0472203 M8048600 TQ04C 297 M7043297 K0492297 -

TQ05 single pump 13 Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 164 to 230 l/min (from 42 to 60 gpm) at 1200 rpm and 7 bar. General description Hydraulic fluids: mineral oils, phosphate ester based fluids. Viscosity range (with mineral oil) : from 13 to 860 cSt. (13 to 54 cSt. recommended) . Filtration: for the inlet - 149 micron abs., for the return line - 25 micron abs. or better (with synthetic fluids: for the return line - 10 micron abs. or better) . Inlet pressure: (with mineral oil) : from -0,17 to +1,4 bar (-2.5 to + 20 psi) Operating temperature: with mineral oil -10°C +70°C (+30°C to +60°C recommended) . Drive: direct and coaxial by means of a flexible coupling. For detailed technical informations please refer to BQ Series catalogue Technical characteristics A05-42 138,6 (8.46) 136,7 (35.0) 164 (42) 203,4 (53.7) 175 (2538) 600 2200 A05-47 153,5 (9.4) 150,0 (39.2) 180 (47) 222,7 (58.8) 175 (2538) 600 2200 A05-50 162,2 (9.9) 157,5 (41.7) 189 (50) 234 (61.8) 175 (2538) 600 2200 A05-57 183,4 (11.2) 180,8 (47.5) 217 (57) 267 (71.2) 175 (2538) 600 2200 A05-60 193,4 (11.8) 191,7 (50.0) 230 (60) 285 (75.3) 175 (2538) 600 2200 cm3/g (in3/r) l/min (gpm) l/min (gpm) l/min (gpm) bar (psi) min max Cartridge model Geometric displacement Rated capacity Rated capacity Rated capacity Maximum pressure Speed range rpm at 1000 rpm 7 bar at 1200 rpm 7 bar at 1500 rpm 7 bar with mineral oil

TQ05 single pump 14 Main operating data 200 150 125 50 0 max pressure / hydraulic fluid BAR Antiwear industrial hydraulic oil Syntetic fire resistant fluid max pres. peak pres. (0,5 sec.max) 2900 2175 PSI 1450 725 0 25 100 175 75 max speed / hydraulic fluid(with 0 bar in the intake pipe) 2500 2000 1500 1000 500 0 RPM Antiwear industrial hydraulic oil Syntetic fire resistant fluid If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / intake pipe pressure % correction factor for the max speed 120% 115% 110% 105% 100% 90% -2,9 -1,45 0 PSI 1,45 2,9 4,35 -0,2 -0,1 0 0,1 0,2 0,3 intake pipe pressure (BAR) 0,4 5,8 95%

TQ05 single pump 15 Approx. weight: 38,1 kg. (84 lbs.) Installation dimensions mm (inches) Rear mountings mm (inches) SAE A SAE C SAE B Different types of coupling with other pumps are also available. Please contact our Technical Dept. for detailed information.

TQ05 single pump 16 Model code breakdown TQ 05 * * * * * * * * (L) (*) Cartridge type 42 47 50 57 60 Rotation (viewed from shaft end) L = left hand rotation CCW (omit if CW) Shaft options 203 = Straight with key 297 = Splined Pump type Outlet port positions (outlet viewed from adapter side) A = Outlet opposite end B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Seals (omit with standard seals and one shaft seal in NBR) V = seal and shaft-seal in FPM (Viton®) D = standard seals and double shaft-seals in NBR F = seals and double shaft-seals in FPM (Viton®) Rear mounting A = SAE A, B = SAE B, C = SAE C Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange SAE A A = In line with pump mounting flange B = Rotate 90° with respect to pump mounting flange SAE B SAE C Shaft options mm (inches) Adapter plate orientations PORT ORIENTATIONS SAE A SAE B SAE C Pump series

TQ05 single pump 17 Id. codes of pump components Cartridge Series Model PART NO. PUMP ROTAT. 42 A0542010 47 A0547030 A05 50 A0550050 right hand 57 A0557070 60 A0560090 42 A0542020 47 A0547040 A05 50 A0550060 left hand 57 A0557080 60 A0560100 M8050300 primary in NBR M8050305 primary in FPM M8050301 secondary in NBR M8050306 secondary in FPM Shaft seal PART NO. Type PART NO. M8050270 Bearing PART NO. M8050280 Seeger PART NO. M8050290 Seeger PART NO. M8050390 Inlet body PART NO. M8050250 Body PART NO. M7060300 Adapter kit PART NO. M8060300 Adapter plate PART NO. M7061050 “O” ring PART NO. M7061025 Washer PART NO. M7061130 “O” ring PART NO. M7060200 Adapter kit PART NO. M8060200 Adapter plate PART NO. M7061070 “O” ring PART NO. M7060100 Adapter kit PART NO. M8060100 Adapter plate PART NO. M7061110 “O” ring PART NO. M7061060 “O” ring TQ05C M7003500 M7061200 M7013500 TQ05B M7002500 M7061180 M7012500 TQ05A M7001000 M7061160 M7011000 Model Coupling Seeger Coupling kit (seeger+coupling) Adapter seal kit Model PART NO. Type TQ05A M7065100 NBR TQ05B M7065200 NBR TQ05C M7065300 NBR TQ05A M7065150 FPM TQ05B M7065250 FPM TQ05C M7065350 FPM For “Pump seal kit” part no. refer to BQ Series technical catalogue PART NO. M8050320 Screw Torque at 348 Nm (3550 lb. in.) PART NO. M7061010 Screw Torque at 70 Nm (624 lb. in.) PART NO. M7061020 Screw Torque at 70 Nm (624 lb. in.) SAE B SAE A SAE C Pump Model Kit Shaft Key TQ05A 203 M7051203 K0570203 M8058600 TQ05A 297 M7051297 K0590297 - TQ05B 203 M7052203 K0571203 M8058600 TQ05B 297 M7052297 K0591297 - TQ05C 203 M7053203 K0572203 M8058600 TQ05C 297 M7053297 K0592297 -

TV02 single pump Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 47 to 79 L/min (from 12 to 21 gpm) at 1200 rpm and 7 bar. General description Hydraulic fluids: antiwear high quality mineral oils or fire resistant fluid having same lubrication capacities of the mineral oil. Viscosity range (with mineral oil) : from 13 to 860 cSt. (13 to 54 cSt. recommended) . Filtration: for the inlet - 149 micron abs., for the return line - 25 micron abs. or better (with synthetic fluids: for the return line - 10 micron abs. or better) . Inlet pressure: (with mineral oil) : from -0,17 to +1,4 bar (-2.5 to + 20 psi) Operating temperature: with mineral oil -10°C +70°C (+30°C to +60°C recommended), with water based fluids +15°C to +50°C. Drive: direct and coaxial by means of a flexible coupling. For detailed technical informations please refer to BV Series catalogue Technical characteristics V02-12 40,1 (2.45) 39,1 (10.0) 46,9 (12) 58,8 (15.5) 175 (2538) 600 1800 V02-14 45,4 (2.77) 43,9 (11.7) 52,7 (14) 65,7 (17.4) 175 (2538) 600 1800 V02-17 55,2 (3.37) 53,5 (14.2) 64,2 (17) 80,2 (21.2) 175 (2538) 600 1800 V02-19 60,1 (3.66) 59,2 (15.8) 71,1 (19) 88,7 (23.4) 175 (2538) 600 1800 V02-21 67,5 (4.12) 65,8 (17.5) 79,3 (21) 99,8 (26.4) 175 (2538) 600 1800 cm3/g (in3/r) l/min (gpm) l/min (gpm) l/min (gpm) bar (psi) min max Cartridge model Geometric displacement Rated capacity Rated capacity Rated capacity Maximum pressure Speed range rpm at 1000 rpm 7 bar at 1200 rpm 7 bar at 1500 rpm 7 bar with mineral oil 18

TV02 single pump Main operating data If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. 250 150 50 0 max pressure / hydraulic fluid BAR Antiwear industrial hydraulic oil Syntetic fire resistant fluid Water-glycol max pres. peak pres. (0,5 sec.max) Water-in-oil emulsion 3625 2175 PSI 1450 725 0 100 200 2900 max speed / hydraulic fluid(with 0 bar in the intake pipe) 2000 1600 1200 800 400 0 RPM Antiwear industrial hydraulic oil Syntetic fire resistant fluid Water-glycol Water-in-oil emulsion 200 600 1000 1400 1800 max speed / intake pipe pressure % correction factor for the max speed 106% 102% 100% 98% 96% 92% -2,9 -1,45 0 PSI 1,45 2,9 4,35 -0,2 -0,1 0 0,1 0,2 0,3 intake pipe pressure (BAR) 0,5 5,8 94% 104% 0,4 Sound level at 138 bar (2000 psi) 70 66 62 58 dB(A) 1200 rpm 1500 rpm 1800 rpm 60 64 68 speed 19

TV02 single pump 20 Installation dimensions mm (inches) Approx. weight: 19,4 kg. (43 lbs.) Rear mountings mm (inches) SAE A SAE B Different types of coupling with other pumps are also available. Please contact our Technical Dept. for detailed information.

TV02 single pump 21 Shaft options mm (inches) Adapter plate orientations PORT ORIENTATIONS Model code breakdown TV 02 * * * * * * * * (L) (*) Cartridge type 12 14 17 19 21 Rotation (viewed from shaft end) L = left hand rotation CCW (omit if CW) Shaft options 203 = Straight with key 297 = Splined Pump type Outlet port positions (outlet viewed from adapter side) A = Outlet opposite end B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Seals (omit with standard seals and one shaft seal in NBR) V = seal and shaft-seal in FPM (Viton®) D = standard seals and double shaft-seals in NBR F = seals and double shaft-seals in FPM (Viton®) Rear mounting A = SAE A, B = SAE B Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange SAE A A = In line with pump mounting flange B = Rotate 90° with respect to pump mounting flange SAE B Pump series

TV02 single pump 22 Id. codes of pump components Cartridge Series Model PART NO. PUMP ROTAT. 12 V0212030 14 V0214070 V02 17 V0217110 right hand 19 V0219150 21 V0221190 12 V0212040 14 V0214080 V02 17 V0217120 left hand 19 V0219160 21 V0221200 M8020060 primary in NBR M8020065 primary in FPM M8020061 secondary in NBR M8020066 secondary in FPM Shaft seal PART NO. Tipo PART NO. M8020030 Bearing PART NO. M8020040 Seeger PART NO. M8020050 Seeger PART NO. M8020110 Inlet body PART NO. M8020010 Body PART NO. M7061050 “O” ring PART NO. M7060200 Adapter kit PART NO. M8060200 Adapter plate PART NO. M7061070 “O” ring PART NO. M7060100 Adapter kit PART NO. M8060100 Adapter plate TQ02B M7002000 M7061170 M7012000 TQ02A M7001000 M7061160 M7011000 Model Coupling Seeger Coupling kit (seeger+coupling) Adapter seal kit Model PART NO. Type TV02A M7065100 NBR TV02B M7065200 NBR TV02A M7065150 FPM TV02B M7065250 FPM For “Pump seal kit” part no. refer to BV Series technical catalogue PART NO. M8020130 Screw Torque at 102 Nm (910 lb. in.) PART NO. M7061010 Screw Torque at 70 Nm (624 lb. in.) SAE B SAE A Pump Model Kit Shaft Key TV02A 203 M7021203 K0270203 M8028600 TV02A 297 M7021297 K0290297 - TV02B 203 M7022203 K0271203 M8028600 TV02B 297 M7022297 K0291297 - PART NO. M7061060 “O” ring PART NO. M7061110 “O” ring

TV04 single pump 23 Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 80 to 140 l/min(from 21 to 38 gpm) at 1200 rpm and 7 bar. General description Hydraulic fluids: antiwear high quality mineral oils or fire resistant fluid having same lubrication capacities of the mineral oil. Viscosity range (with mineral oil) : from 13 to 860 cSt. (13 to 54 cSt. recommended) . Filtration: for the inlet - 149 micron abs., for the return line - 25 micron abs. or better (with synthetic fluids: for the return line - 10 micron abs. or better) . Inlet pressure: (with mineral oil) : from -0,17 to +1,4 bar (-2.5 to + 20 psi) Operating temperature: with mineral oil -10°C +70°C (+30°C to +60°C recommended), with water based fluids +15°C to +50°C. Drive: direct and coaxial by means of a flexible coupling. For detailed technical informations please refer to BV Series catalogue Technical characteristics V04-21 69,0 (4.2) 66,3 (17.5) 79,5 (21) 101,4 (26.8) 175 (2538) 600 1800 V04-25 81,6 (5) 78,3 (20.8) 94,0 (25) 120,1 (31.7) 175 (2538) 600 1800 V04-30 97,7 (6) 94,8 (25.0) 113,8 (30) 141,2 (37.3) 175 (2538) 600 1800 V04-35 112,7 (6.9) 109,7 (29.2) 131,6 (35) 167,2 (44.1) 175 (2538) 600 1800 V04-38 121,6 (7.4) 116,6 (31.7) 139,9 (38) 177,3 (46.8) 175 (2538) 600 1800 cm3/g (in3/r) l/min (gpm) l/min (gpm) l/min (gpm) bar (psi) min max Cartridge model Geometric displacement Rated capacity Rated capacity Rated capacity Maximum pressure Speed range rpm at 1000 rpm 7 bar at 1200 rpm 7 bar at 1500 rpm 7 bar with mineral oil

TV04 single pump 24 Main operating data If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / hydraulic fluid(with 0 bar in the intake pipe) 2000 1600 1200 800 400 0 RPM Antiwear industrial hydraulic oil Syntetic fire resistant fluid Water-glycol Water-in-oil emulsion 200 600 1000 1400 1800 max speed / intake pipe pressure % correction factor for the max speed 106% 102% 100% 98% 96% 92% -2,9 -1,45 0 PSI 1,45 2,9 4,35 -0,2 -0,1 0 0,1 0,2 0,3 intake pipe pressure (BAR) 0,5 5,8 94% 104% 0,4 250 150 50 0 max pressure / hydraulic fluid BAR Antiwear industrial hydraulic oil Syntetic fire resistant fluid Syntetic fire resistant fluid max pres. peak pres. (0,5 sec.max) Water-in-oil emulsion 3625 2175 PSI 1450 725 0 100 200 2900 Sound level at 138 bar (2000 psi) 70 66 62 dB(A) 1200 rpm 1500 rpm 1800 rpm 60 64 68 speed

TV04 single pump 25 Approx. weight: 28,7 kg. (63 lbs.) Installation dimensions mm (inches) Rear mountings mm (inches) SAE A SAE C SAE B Different types of coupling with other pumps are also available. Please contact our Technical Dept. for detailed information.

TV04 single pump 26 Shaft options mm (inches) Adapter plate orientations PORT ORIENTATIONS SAE A SAE B SAE C Model code breakdown TV 04 * * * * * * * * (L) (*) Cartridge type 21 25 30 35 38 Rotation (viewed from shaft end) L = left hand rotation CCW (omit if CW) Shaft options 203 = Straight with key 297 = Splined Pump type Outlet port positions (outlet viewed from adapter side) A = Outlet opposite end B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Seals (omit with standard seals and one shaft seal in NBR) V = seal and shaft-seal in FPM (Viton®) D = standard seals and double shaft-seals in NBR F = seals and double shaft-seals in FPM (Viton®) Rear mounting A = SAE A, B = SAE B, C = SAE C Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange SAE A A = In line with pump mounting flange B = Rotate 90° with respect to pump mounting flange SAE B SAE C Pump series

TV04 single pump 27 Id. codes of pump components Cartridge Series Model PART NO. PUMP ROTAT. 21 V0421030 25 V0425070 V04 30 V0430110 right hand 35 V0435150 38 V0438190 21 V0421040 25 V0425080 V04 30 V0430120 left hand 35 V0435160 38 V0438200 M8040190 primary in NBR M8040195 primary in FPM M8040191 secondary in NBR M8040196 secondary in FPM Shaft seal PART NO. Type PART NO. M8040160 Bearing PART NO. M8040170 Seeger PART NO. M8040180 Seeger PART NO. M8040430 Inlet body PART NO. M8040140 Body PART NO. M7060300 Adapter kit PART NO. M8060300 Adapter plate PART NO. M7061050 “O” ring PART NO. M7061025 Washer PART NO. M7061130 “O” ring PART NO. M7060200 Adapter kit PART NO. M8060200 Adapter plate PART NO. M7061070 “O” ring PART NO. M7060100 Adapter kit PART NO. M8060100 Adapter plate PART NO. M7061110 “O” ring PART NO. M7061060 “O” ring TV04C M7003000 M7061190 M7013000 TV04B M7002500 M7061180 M7012500 TV04A M7001000 M7061160 M7011000 Model Coupling Seeger Coupling kit (seeger+coupling) Adapter seal kit Model PART NO. Type TV04A M7065100 NBR TV04B M7065200 NBR TV04C M7065300 NBR TV04A M7065150 FPM TV04B M7065250 FPM TV04C M7065350 FPM For “Pump seal kit” part no. refer to BV Series technical catalogue PART NO. M8040210 Screw Torque at 225 Nm (2010 lb. in.) PART NO. M7061010 Screw Torque at 70 Nm (624 lb. in.) PART NO. M7061020 Screw Torque at 70 Nm (624 lb. in.) SAE B SAE A SAE C Pump Model Kit Shaft Key TV04A 203 M7041203 K0470203 M8048600 TV04A 297 M7041297 K0490297 - TV04B 203 M7042203 K0471203 M8048600 TV04B 297 M7042297 K0491297 - TV04C 203 M7043203 K0472203 M8048600 TV04C 297 M7043297 K0492297 -

TV05 single pump 28 Fixed displacement vane pump, hydraulically balanced, with capacity determined by the type of cartridge used and the speed of rotation. The pump is available in five different displacements from 164 to 230 l/min (from 42 to 60 gpm) at 1200 rpm and 7 bar. General description Hydraulic fluids: antiwear high quality mineral oils or fire resistant fluid having same lubrication capacities of the mineral oil. Viscosity range (with mineral oil) : from 13 to 860 cSt. (13 to 54 cSt. recommended) . Filtration: for the inlet - 149 micron abs., for the return line - 25 micron abs. or better (with synthetic fluids: for the return line - 10 micron abs. or better) . Inlet pressure: (with mineral oil) : from -0,17 to +1,4 bar (-2.5 to + 20 psi) Operating temperature: with mineral oil -10°C +70°C (+30°C to +60°C recommended), with water based fluids +15°C to +50°C. Drive: direct and coaxial by means of a flexible coupling. For detailed technical informations please refer to BV Series catalogue Technical characteristics V05-42 138,6 (8.46) 136,7 (35.0) 164 (42) 203,4 (53.7) 175 (2538) 600 1800 V05-47 153,5 (9.4) 150,0 (39.2) 180 (47) 222,7 (58.8) 175 (2538) 600 1800 V05-50 162,2 (9.9) 157,5 (41.7) 189 (50) 234 (61.8) 175 (2538) 600 1800 V05-57 183,4 (11.2) 180,8 (47.5) 217 (57) 267 (71.2) 175 (2538) 600 1800 V05-60 193,4 (11.8) 191,7 (50.0) 230 (60) 285 (75.3) 175 (2538) 600 1800 cm3/g (in3/r) l/min (gpm) l/min (gpm) l/min (gpm) bar (psi) min max Cartridge model Geometric displacement Rated capacity Rated capacity Rated capacity Maximum pressure Speed range rpm at 1000 rpm 7 bar at 1200 rpm 7 bar at 1500 rpm 7 bar with mineral oil

TV05 single pump 29 Main operating data If the intake pressure is not zero bar, use the graph below to find the percentage correction factor to apply to the maximum speed. max speed / hydraulic fluid(with 0 bar in the intake pipe) 2000 1600 1200 800 400 0 RPM Antiwear industrial hydraulic oil Syntetic fire resistant fluid Water-glycol Water-in-oil emulsion 200 600 1000 1400 1800 250 150 50 0 max pressure / hydraulic fluid BAR Antiwear industrial hydraulic oil Syntetic fire resistant fluid Water-glycol max pres. peak pres. (0,5 sec.max) Water-in-oil emulsion 3625 2175 PSI 1450 725 0 100 200 2900 max speed / intake pipe pressure % correction factor for the max speed 120% 110% 105% 100% 95% 90% -2,9 -1,45 0 PSI 1,45 2,9 4,35 -0,2 -0,1 0 0,1 0,2 0,3 intake pipe pressure (BAR) 0,5 5,8 115% 0,4 Sound level at 138 bar (2000 psi) 72 68 dB(A) 1200 rpm 1500 rpm 1800 rpm 60 66 70 speed

TV05 single pump 30 Approx. weight: 38,1 kg. (84 lbs.) Installation dimensions mm (inches) Rear mountings mm (inches) SAE A SAE C SAE B Different types of coupling with other pumps are also available. Please contact our Technical Dept. for detailed information.

TV05 single pump 31 Shaft options mm (inches) Adapter plate orientations PORT ORIENTATIONS SAE A SAE B SAE C Model code breakdown TV 05 * * * * * * * * (L) (*) Cartridge type 42 47 50 57 60 Rotation (viewed from shaft end) L = left hand rotation CCW (omit if CW) Shaft options 203 = Straight with key 297 = Splined Pump type Outlet port positions (outlet viewed from adapter side) A = Outlet opposite end B = Outlet 90° CCW from inlet C = Outlet in line with inlet D = Outlet 90° CW from inlet Seals (omit with standard seals and one shaft seal in NBR) V = seal and shaft-seal in FPM (Viton®) D = standard seals and double shaft-seals in NBR F = seals and double shaft-seals in FPM (Viton®) Rear mounting A = SAE A, B = SAE B, C = SAE C Adapter orientation (viewed from adapter side) A = Rotate 45° CW with respect to pump mounting flange B = Rotate 45° CCW with respect to pump mounting flange SAE A A = In line with pump mounting flange B = Rotate 90° with respect to pump mounting flange SAE B SAE C Pump series

TV05 single pump 32 Id. codes of pump components Cartridge Series Model PART NO. PUMP ROTAT. 42 V0542010 47 V0547030 V05 50 V0550050 right hand 57 V0557070 60 V0560090 42 V0542020 47 V0547040 V05 50 V0550060 left hand 57 V0557080 60 V0560100 M8050300 primary in NBR M8050301 primary in FPM M8050305 secondary in NBR M8050306 secondary in FPM Shaft seal PART NO. Type PART NO. M8050270 Bearing PART NO. M8050280 Seeger PART NO. M8050290 Seeger PART NO. M8040390 Inlet body PART NO. M8050250 Body PART NO. M7060300 Adapter kit PART NO. M8060300 Adapter plate PART NO. M7061050 “O” ring PART NO. M7061025 Washer PART NO. M7061130 “O” ring PART NO. M7060200 Adapter kit PART NO. M8060200 Adapter plate PART NO. M7061070 “O” ring PART NO. M7060100 Adapter kit PART NO. M8060100 Adapter plate PART NO. M7061110 “O” ring PART NO. M7061060 “O” ring TV05C M7003500 M7061200 M7013500 TV05B M7002500 M7061180 M7012500 TV05A M7001000 M7061160 M7011000 Model Coupling Seeger Coupling kit (seeger+coupling) Adapter seal kit Model PART NO. Type TV05A M7065100 NBR TV05B M7065200 NBR TV05C M7065300 NBR TV05A M7065150 FPM TV05B M7065250 FPM TV05C M7065350 FPM For “Pump seal kit” part no. refer to BV Series technical catalogue PART NO. M8050320 Screw Torque at 398 Nm (3550 lb. in.) PART NO. M7061010 Screw Torque at 70 Nm (624 lb. in.) PART NO. M7061020 Screw Torque at 70 Nm (624 lb. in.) SAE B SAE A SAE C Pump Model Kit Shaft Key TV05A 203 M7051203 K0570203 M8058600 TV05A 297 M7051297 K0590297 - TV05B 203 M7052203 K0571203 M8058600 TV05B 297 M7052297 K0591297 - TV05C 203 M7053203 K0572203 M8058600 TV05C 297 M7053297 K0592297 -

33 TQ/TV © 2008 B&C Maximum speed: the maximum speeds given in this catalogue are valid for an atmospheric pressure of 1 bar (14.7 psi) and with ambient temperature in the range of +30°C to +50°C. Higher speeds than those given cause a reduction in the volumetric efficiency, due to cavitation phenomena in the inlet area inside the pump. Sustained excess speed causes a rapid deterioration of the internal components reducing the lifetime of the cartridge. Minimum speed: In general, the min. speed for all pumps is 600 rpm. However, it is possible to operate at lower speeds with certain pump configurations and with appropriate operating temperatures. Inlet pressure: the inlet pressure, measured at the inlet port, should remain within the prescribed limits. Note that pressures lower than minimum limit cause cavitation and pressures above the maximum limit cause abnormal loads on the shaft and the bearings. In both cases this causes a significant reduction in the lifetime of the cartridge. Maximum outlet pressure: the maximum outlet pressure is different for each type of fluid used as can be seen from the corresponding diagrams. With optimal temperature and filtration conditions a pressure peak of +10% is permissible for a maximum time of 0.5 sec. Mounting and drive connections: consider the following indications when preparing the installation drawings for the system: • the pump is designed to operate with keyed shaft coupled axially and by means of a flexible coupling to the drive; • the clearance between the keyed shaft and the corresponding sleeve coupling has to be between 0.004 and 0.030 mm; • avoid axial and radial loads on the shaft; • the mounting flange has to be perpendicular to the drive shaft, with a maximum error of 0.18 mm every 100 mm; • when mounting onto a gearbox, or other component without a flexible coupling, it is advisable to order pumps with splined shaft. In this case the clearance between splines has to be between 0.013 and 0.051 mm on the pitch diameter. • The clearence between splines, of the pump installed on the rear mounting side has to be between 0,015 and 0,065 mm on the pitch diameter. Hydraulic circuit: always install a pressure relief valve on the supply line to prevent the pressure from exceeding the allowed maximum. Normally, it is set in accordance with the weakest component in the system. (In the case where it is the pump, set the valve to a pressure 15% higher than the maximum pressure rating of the pump.) Inlet line tubing should have a section equal to or greater than that of the inlet port of the pump. It is advisable to keep the tube connecting the pump to the reservoir as short possible. Particular care has to be taken with the inlet line which has to be hermetically sealed to avoid entraining air into the circuit; this varies the characteristics of the hydraulic fluid causing the operating parts to become damaged. Filtration: the inlet line filter must have a flow rate capacity that is higher than that of the pump at its maximum operating speed. The filtration requirements for individual models are given in this catalogue. The use of a filter bypass is recommended for cold starts and should the filter become clogged. Proper maintenance of the filter element is essential for the correct operation of the entire system. In normal conditions replace the filter element after the first 50 hours of operation. Subsequently, replace it at least every 500 hours. Regarding the filter on the return line, the same general conditions apply as for the inlet line and it should be positioned in an accessible location for ease of maintenance. Tank: if possible, the reservoir should be positioned above the pump. Otherwise, ensure that the minimum level of the fluid contained in it is higher than the pump inlet line opening. It is important to avoid draining the inlet line with the pump at standstill. The opening of the return line into the reservoir must remain below the minimum level of the fluid in the reservoir. It must not be positioned too close to the opening of the inlet line to avoid the possibility of any air bubbles passing into the inlet line. Baffles inside the reservoir may be useful in avoiding the problem. Rapid temperature changes can cause condensation on the underside of the lid of the reservoir with the formation of droplets of water that can fall into the oil. To avoid this problem it is recommended that the lid should have small vents so that the air space in the reservoir is ventilated. The vents have to be screened, though, to prevent the entry of dust or the sudden expulsion of fluid. Start-up: use the following procedure when the pump is started-up for the first time: completely fill the pump and the inlet line with fluid; start the engine for approximately one second a number of times at regular intervals of approximately 2 or 3 seconds until the noise level reduces, thereby confirming that it has been primed; with a manometer check to ensure that the outlet pressure increases slightly; once the pump has been primed, maintain low pressure levels activating all parts of the circuit a number of times until air bubbles disappear completely from the return line to the reservoir. This procedure should be carefully as any residual air inside the pump can quickly cause the rotor to seize. Cold starting: when starting the pump, especially with low ambient temperatures, operate with moderate speed and pressure until the average temperature in the entire circuit is within the given limits. The information provided in this catalogue is subject to change without notice Operating instructions

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