Quality Products for Mechanical & Fluid Power 06 23 GEAR PUMPS 1P series external gear pumps Group 1
® patented Elika profile is everything 01737 767493 info@jbj.co.uk www.jbj.co.uk - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements You Tube www.jbj.co.uk/ .html pumps motors and Gear pump high pressure, teflon shaft seal can bear over-pressures of over 210 bar. A system of radial sealing at the shaft that can bear enormous internal over-pressures without resulting in damage. This radial sealing is particularly useful in single direction hydraulic motors when, in certain conditions of use, high over-pressures will be generated at the motor output. With bi-directional motors, the area adjacent to the seal ring of the drive-shaft is maintained at atmospheric pressure by the drainage circuit. In single-direction motors, this area is directly connected to the output so any over-pressure impacts directly on the seal ring, causing the lip to turn over or the ring to be expelled from its seat with a consequent leakage of fluid. The Teflon (P450) material adapts evenly to the texture of the machining on the shaft to guarantee a perfect seal. Reduce noise levels by an average of 15 dBA. Including group 2, 3 and multiple pumps. The helical profile of the gears reduces pressure oscillations and vibrations produced by the pump and transmitted to the other components, reducing the noise of the hydraulic system. Axial forces induced by the helical teeth are optimally balanced in all operating conditions by the axial compensation system integrated in the pump cover. Specific compensation areas into flange and cover, insulated by special gaskets reinforced with anti-extrusion, allow for fully free axial and radial movement of the bushings, which is proportional to pump operating pressure. In this way, internal leakage is dramatically reduced, ensuring very good volumetric and mechanical pump performances, as well as proper lubrication of pump’smoving parts. FEA of teflon high pressure seal Low noise, low pulsation helical gear pumps in group II, III & multiple formats The package consists of a bellhousing and flexible drive coupling that are fully machined to suit the pump and any driving interface; diesel or petrol engine, electric or hydraulic motor. jbj's in-house design team and manufacturing facility provide tailored solutions for your applications at competitive prices with quick delivery. A range of composite bellhousings to accommodate electric motor flanges from 300 mm diameter to 800 mm diameter. See pages 40 to 44 of the Pump Drive Components technical specification catalogue. Acollection of different ways of connecting hydraulic pumps andmotors to various driver devices. Allow close coupling of hydraulic pumps directly to the flywheel / flywheel housing of diesel engines, electric and hydraulic motors. www.jbj.co.uk/hydraulic-adaptors.html an excellence in engineering www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
2 Stage, High / Low Pumps Contents quality products for mechanical & fuid power www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Page Full range of gear pumps and motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 Basicdesign.................................................................................. 6 1P Series range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1P Series installation and running information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 12 1P Series ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 1PKA Series dimensions & technical data table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 K1PGSeriesdimensions&technicaldatatable...................................................... 15 KL1PGSeriesdimensions&technicaldatatable..................................................... 16 1BK4 dimensions & technical data table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 1BK7 dimensions & technical data table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 1PBWdimensions&technicaldatatable ........................................................... 19 1PVMDISeriesdimensions&technicaldatatable.................................................... 20-21 1PSeriesperformancecurves.................................................................... 22-25 1PReversibleSeries ........................................................................... 26 1PRSeriesdimensions&technicaldatatable ....................................................... 27 K1PRXGSeriesdimensions&technicaldatatable................................................... 28 1PDoublePumpSeries......................................................................... 29-31 K1P1/4CORPOSeriesdimensions&technicaldatatable.............................................. 32 K1P1/4FONDSeriesdimensions&technicaldatatable ............................................... 33 K1P1/4x1/43/8x3/8Seriesdimensions&technicaldatatable ......................................... 34 EK1PSeries.................................................................................. 35 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 38 Elika Helical Gear Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 FTPGearPumpsforfluidtransfer ................................................................. 41 #DriveLineHarmony . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 - 43 The details contained within this catalogue are reproduced in accordance with the latest information at publication of this catalogue. Errors & Omissions Excepted Last update: 09/06/2023
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GHM Series Gear Motors The GHM series offer identical configurations to the ALM series but more robust thanks to the cast iron front flange and rear cover. ALM Series Gear Motors For medium to high pressure rates the ALM series is ideal for mobile and industrial sectors. Mono-directional and bi-directional with internal and external drain available. ALPC/GHPC Series Short Multiple Gear Pumps For reduced axial layout. Available with both flanges and covers in aluminium or cast iron. High production rates, performance consistency and absolute reliability ensure this a benchmark product for the hydraulic power pack market. 1P Series Gear Pumps Extensive range and very high performance of these pumps integrated in to micro power packs make them ideal for many applications from aerospace to marine, medical to automotive. 0.25 - 0.5 Series Micro Gear Pumps This product range includes pumps of displacements (up to 200cc/rev) in a full aluminium configuration, able to withstand medium to high pressures and using different versions of flanges (European, German and SAE), porting and shafts. Mono-directional as well as reversible. ALP Series Gear Pumps The GHP series offer identical configurations to theALP series and guarantees extreme reliability in very high pressure applications. Ideal for mobile applications from agricultural to construction machines as the cast iron allows more flange, cover and port options. GHP Series Gear Pumps Modularity and flexibility are the characteristics of these pumps. They allow the assembly of pump modules of the ALP and GHP (from 0.25 to 4) enabling solutions to a wide range of application requirements. Ideal pump for applications which require a fast approach and/or return of the actuator at low loads and slow motion of the actuator at high loads. e.g. log splitters, compactors & presses. Volumetric andmechanical efficiencies as well as low noise levels are further benefits of this range. High/Low 2-Pass Gear Pumps ALP/GHP Series Multiple Modular Gear Pumps ELIKA® The low noise, low pulsation helical gear pump. Groups 2, 3, 4 and multiple pumps. Reduces the noise level by up to 20 dBA. www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 01737 767493 info@jbj.co.uk www.jbj.co.uk - registered in England No: 1185469 - jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards. A range of products ATEX certificated to directive 94/9/E requirements jbj Techniques Limited, UK distributor for www.jbj.co.uk/ .html gear-pumps 5
Gear Pumps Basic Design Thanks to these basic concepts, together with ever improving product design and features, research based on many years of experience, accuracy in material selection, production process followed in great detail and tests onmass-produced parts, our gear pumps have reached top quality standards. For this reason, our products can work under heavy duty operating conditions and transmit high hydraulic power. Furthermore, these hydraulic gear pumps feature good hydraulic, mechanical and volumetric efficiency, low noise level and, last but not least, compact dimensions and lowweight/power ratio. External gear pumps are the most popular pumps used in modern hydraulic systems. They feature versatility, strength and long useful life. Their simple construction ensures limited purchase costs and servicing. Pump body, flange and cover are made of special hi-resistant aluminum alloys for minimized deformation even when subject to high pressure, be it continuous or intermittent or peak pressure. The body is profiled by means of extrusion, whereas flange and cover are obtained by means of die-casting or gravity casting. Gears are made of special steel. Their manufacturing process includes case-hardening and quench hardening. Then gears are ground and fine finished so to have a high degree of surface finishing. Proper tooth profile design and geometric proportions ensure low pulsation levels and low noise levels during pump operation. Bushings are made of special low-friction and hi-resistant aluminum alloy and manufactured from die-casting. They are equipped with antifriction DU bearings (except for ALP1 pumps). Special compensation zones onto bushings, insulated by special preformed seals with antiextrusion ring, allow fully free axial and radial movement to the bushings, which is proportional to pump operating pressure. In this way, internal dripping is dramatically reduced, thus ensuring very good pump performance (both in terms of volume and in general) and proper lubrication of pumpmoving parts. Marzocchi Pompe thus specialized their production in low-power oil-operated pumps for auxiliary services. This product is called 1P and it is widely used in power units. A1P gear pump usually consists of a gear pair supported by two aluminum bushes, a body, a securing flange and a cover. Shaft of the driving gear projecting beyond the flangemounts a twin-lip seal ring (the inner lip being a seal and the outer being a dust seal).An elastic securing ring secures the ring in place. BASIC PUMP PARTS 1 - Drive Gear 2 - Driven gear 3 - Bushings 4 - Body 5 - Flange 6 - Cover 7 - Rotary shaft seal 8 - Compensation seals 9 - Anti-extrusion seals - Stop ring 10 6 2 7 5 8 9 3 1 4 8 9 6 3 10 www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
- bi-rotational pumps Available displacements are indicated below: 1PMarzocchi gear pumps are available in different displacements that can be obtained by changing the thickness of the gear toothed band. - double pumps. Different flanges, shafts, inlet and pressure ports are available. The following items are also available: - pumps with pressure limiting valve Gear Pumps 1P Series Product Range 7 Contact jbj Techniques technical office for assistance in selection of correct pump for your application, telephone: +44 (0)1737 767493, email: info@jbj.co.uk “ST” - Version suitable for fluid at hi- or low-temperature applications. Special Versions The following 1Pmodels for special uses are available: “V” - Version suitable for fluid hi-temperature applications. Range between -10°C and +120°Cwith P1, P2 and P3 as per product table, up to +80°C; do not go over P1 for higher temperatures. Range until +150°Cwithmax. pressure = 20 bar (please indicate actual values when ordering). Range between -40°C and +120°C. “TR” - Version suitable for inlet pressure up tomax. 6 bar absolute. 0 1 2 3 4 5 6 7 8 9 10 1P 1,1 1,3 1,6 2,1 2,7 3,2 3,7 4,2 4,8 5,8 8,0 3 Displacement (cm /rev) www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
Proper safety devices and reliable instruments to avoid fluid turbulence and prevent air, water or foreign bodies from entering into the system are of major importance. It is also very important to equip the hydraulic systemwith a proper filtering unit. InstallationNotes It is essential for correct running, top performance and longer life of the ALP series hydraulic gear pumps to follow the installation and running information provided in this catalogue. Some general considerations should be made regarding the hydraulic system, in which the pump is to be fitted. Special attention should be given to hydraulic system design and assembly, especially to intake, delivery, return and drain pipes and position of system parts (valves, filters, tanks, heat exchangers and accumulators). Before starting the systemon a continuous basis, we suggest to adopt some simple precautions. In the case of amono-directional motor check for the direction of rotation of the pump to be consistent with the drive shaft (in case of single rotation pump). Check for the proper alignment of pump shaft andmotor shaft. It is necessary that the connection does not induce axial or radial loads. Protect drive shaft seal during pump painting. Check if contact area between seal ring and shaft is clean: dust could cause quicker wear and leakage. Install the pump below head if possible. Fill the pump with fluid, and turn it by hand. At first startup, set pressure limiting valves at min. value possible. Do not start the systemat low temperatures under load conditions or after long stops (always avoid or limit load starting for pump longer life). Ensure that intake and return pipes ends are always below fluid level and as far fromeach other as possible. Remove all dirt, particles and all foreign bodies from flanges connecting inlet and delivery ports. Avoid lower rotation speed thanmin. allowed with pressure higher than P1. Start the system for a fewminutes and turn on all components; bleed air off the circuit to check its proper filling. Check fluid level in the tank after loading all components. Disconnect pump drain during startup to bleed air off the circuit. At last, gradually increase pressure, continuously check fluid and moving parts temperature, check rotation speed until you reach set operating values that shall be within the limits indicated in this catalogue. CleaningAnd Filtering The System Regular checks should be made for contamination of the oil. Preventive actions include: proper cleaning of the system during assembly, deburring, eliminating the welding scumand fluid filtering before filling up. It is widely known that most pump early failures are due to contaminated fluids. The extreme reduction of the tolerances required in the design of the pumps, and therefore their operation with minimum clearances, are heavily influenced by a fluid that is not perfectly clean. It is proved that particles circulating in the fluid act as abrasive agents, damaging the surfaces they touch and increasing the quantity of contaminant. For this reason, ensure that system is perfectly clean during startup and keep it clean for its whole operating life. Starting contamination level of system fluid should not exceed class 18/15 (ref. ISO 4406). Even fresh fluids might exceed this contamination level; therefore Gear Pumps 1P Series Installation and Running Information 8 www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
Gear Pumps 1P Series Installation and Running Information 9 For the standardmodels, the temperature of the fluid should be between -10°C and +80°C. If fluids other than the above mentioned type are used, please always indicate type of used fluid and operating conditions so that jbj Techniques technical office can advise of possible problems with compatibility or useful life of systemparts. NAS 1638 Class 10 9 8 The filtering system shall always ensure contamination levels not exceeding the values indicated below: Min. Rotation Speed Marzocchi 1P pump versatility can be perceived from the wide range of rotation speeds they can be subject to: max. values are indicated in product tables and change according to themodel, whilemin. values are as follows: Fluid contamination levels should be monitored by use of correct filter types. Two parameters tell which filter is most suitable: absolute filtering power andb filtering ratio. Low absolute filtering power and highbfiltering ratio for small particles help ensuring good filtration. Hydraulic Fluids It is then very important to limit not only the size of particulate, but also the number of smaller particles that pass through the filter. It goes without saying that with an operating pressure increase and according to the system sophistication degree, filtering should becomemore andmore efficient. Ratiobx = 75 25-40 μm 12-15 μm 6 -12 μm Use specific mineral oil based hydraulic fluids of good anti-wear, anti-foaming (rapid deaeration), antioxidant, anti-corrosion and lubricating properties. Fluids should also comply with DIN 51525 and VDMA24317 standards and compliant with 11th stage of FZG test. ISO4406 Class 19/16 18/15 17/14 Fluid kinematic viscosity ranges are of following: Pressure <140 bar 140 to 210 bar >210 bar always pre-filter the fluid when filling up or topping up the system. Fit a proper tank; its capacity should be proportional to the volume displaced in one working minute. It is recommended to use a filtering systemhaving absolute filtering capability of 5 μmor lower in the systems using sophisticated valve slaves. allowed value (upon verification) 6 to 500 cSt recommended value 10 to 100 cSt value allowed at startup <2000 cSt Inlet Pressure Under standard working conditions, intake pipe pressure is lower than atmospheric pressure. The operating inlet pressure should range between 0.7 and 3 bars (absolute). In case the pump must work with higher pressure in the intake pipe, a special “TR” version is available. Please call jbj Techniques technical office tel: +44 (0)1737 767493 or email: info@jbj.co.uk for values other than those indicated. Group 1P Size 1.6 2 2.5 3.3 4.2 5 5.8 6.7 7.5 9.2 11.5 Min. Speed (rpm) 1000 800 600 www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
Gear Pumps 1P Series Installation and Running Information 10 Product tables show threemax. pressure levels (P1, P2 and P3) to which each pump can be used. P3 = peak max pressure. P2 = intermittent max. pressure. P1 = continuous max. pressure. Pressure Definition Pressure diagramas a function of time. P1, P2 and P3 values can be attained only if systemdoes not go over the following rotation speeds: P3 P2 P1 t (sec) Max. 20 sec. Max. 2 sec. p(bar) Group 1P Size 1.6 2 2.5 3.3 4.2 5 5.8 6.7 7.5 9.2 11.5 Min. Speed (rpm) 4000 3000 2000 1500 1000 Please contact jbj Techniques technical department, email: info@jbj.co.uk or telephone: +44 (0)1737 767493 for system operating conditions other than indicated in the product tables. Intake line 0.5 to 1.6m/s Delivery line 2 to 6m/s Supply &Delivery Lines Hydraulic systempipes should show no sudden changes of direction, sharp bends and sudden differences in cross-section. They should not be too long or out of proportion. Pipe cross-section should be sized so that fluid velocity does not exceed recommended values. It is advisable to carefully consider the possible diameter reduction of the inlet or outlet pipes fitted on flange fittings. Reference values are the following: Return line 1.6 to 3m/s www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
Direction of Rotation The P1 series gear pumps are available as single rotation and bi-rotational. The direction of rotation is defined in the following way: looking at the front of the pump with the driver shaft positioned upward and sticking toward the observer, it will be a mono-directional right "D". ALP...D pump therefore with right. "D" rotation, if its rotation will be clockwise and therefore the inlet port will be on the left while the outlet port will be on the right. Vice-versa it will be a monodirectional leftALP...S therefore with left "S" rotation when looking at it from the same angle.. S = counter-clockwise rotation INPUT OUTPUT D = clockwise rotation INPUT OUTPUT R = reversible rotation The bi-directional GHP series pumps, "R" have both functional characteristics of the mono-directional motors with clockwise and counterclockwise rotation. Drive Fluid velocity v =Q / 6 •A[m/s] Connect the pump to the motor using a mechanical power transmission coupling so that no radial and/or axial force is transmitted to the pump shaft during rotation, otherwise pump efficiency will dramatically drop due to early wear of inner moving parts. jbj Techniques have a wide range of suitable couplings to suit a wide range of applications and we can advise on which coupling depending on the circumstances of the application. In case of driving through gears, pulleys or chains, the T option is recommended. This option allow radial and/or axial loads on the pump shaft. For further details contact jbj Techniques technical office, email: info@jbj.co.uk or telephone: +44 (0)1737 767493 Frequently Used Formulas Calculate the velocity (v) of a fluid in a pipe as follows: Q= flow rate [litre/min] A= inside area of pipe [cm²] Absorbed flow rate Q= V • n • 10 -3 / hvol [litre/min] V = displacement [cm³/rotation] n = rotation speed [rotations per minute] hvol = pump volumetric efficiency (take 0.95 as an indicative value for rotation speeds ranging between 1000 and 2000 rotations per minute) Calculate necessary torque (M) of a pump subject to pressure differential between inlet and delivery as follows: Calculate flow rate (Q) as follows: M= (V •Dp) / (62.8 • hhm) [Nm] Absorbed torque Dp = pressure differential [bar] hhm= hydromechanical efficiency (take 0.80 as indicative value under cold conditions and 0.85 under working conditions). V = displacement [cm³/rotation] Gear Pumps 1P Series Installation and Running Information 11 www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
Gear Pumps 1P Series Information 12 P= (Q •Dp) / (600 •htot) [kW] Dp = pressure differential [bar] Q= flow rate [litre/min.] These pumps are hydraulic machines converting mechanical power into hydraulic power. This section deals with rotary positive-displacement pumps. In this type of pump, a given volume of fluid flows from inlet to outlet at each shaft rotation (theoretical displacement). Pressure depends on delivery line resistance to fluid flow. As gear pumps only transfer fluid, they are subject to pressure generated by the circuit. Therefore, if system flow rate and motor rotation speed are known, it is easy to select the right pump displacement and its model. Absorbed power Calculate hydraulic power (P), transferred to fluid froma pump subject to a pressure differential between inlet and delivery as follows: Values for hvol andhhm (and consequentlyhtot) depend on pressure differential between supply and delivery, rotation speed, fluid features (temperature and viscosity) and filtering degree. Contact jbj Techniques technical office, email: info@jbj.co.uk or telephone: +44 (0)1737 767493 for further details on efficiency. The proper values for flow rate, torque and supplied according to pressure differential, rotation speed and set test conditions, can be found on thePerformance Curvepages. htot = total pump efficiency (hhm •hvol) Apump requires energy, just like any other hydraulic machine. Part of this power is given to the fluid to increase pressure required by the circuit, the remaining part is used to cure pump internal friction. Therefore, for proper pump operation, supplied torque shall be higher than theoretical torque. The following diagrams show, for each single displacement, the typical required power as a function of rotation speed and pressure generated by the system and allow you to easily spot the product suitable for your application. The diagram indicating flow rate variations according to speed and pressure, shows that not all the theoretically available fluid is transferred from inlet to outlet because of pump internal leakage. Leakage can be greatly reduced through pressure axial compensating systems (as described at the beginning of this catalogue) but never eliminated. Leakage increases as circuit pressure increases. Once the pump flow rate has been selected, different flanges, shafts, inlet and outlet port position and type are available to suit most applications. In the product tables, the flow, shown at 1500 rpm, has been evaluated using a value of volumetric efficiency of 95%. All the drawings represent pumps with clockwise rotation. Reversing the direction of rotation also involves reversing of the suction side with the delivery side ports. www.jbj.co.uk/gear-pumps.html #DriveLineHarmony
- omit Q Shaft seal Gear Pumps 1P Series Ordering Code 13 www.jbj.co.uk/gear-pumps.html #DriveLineHarmony D Type Rotation Size Ports* Special Versions 1P K1P Clockwise S Counter Clockwise Valve R Reversible Shaft* 1.6 2 2.5 Ordering Code KL1P KF1P 1BK4 1BK7 1PBW omit tang tapered* C G - - GAS KA NPT X V High temperature ST Special temperature TR Reinforced shaft seal Z Body thickness manufacturing Drain Pressure relief valve Setting not mounted - internal DI Value (bar) mounted** external DE VM ... * Shaft type choice is compulsory only for K1P, KL1P, KF1P. ** Available only for type 1P, KL1P, KF1P, 1BK4, 1BK7.
www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1P Group 1 Hydraulic Gear Pumps 1P Series 29 9 20 8Ø M7 -0.025 +0 2.4 M L 45° 45° 12 30 71 n.4 M6 5.3 69 G3/8 26.2 71.9 9.52 45° 12 30 n4 M6 86.5 4 45° -0.053 -0.02 25.4 Ø 15.3 -0.06 -0.01 5 10Ø 11 6.5 65 67 n.4 7.5 52.4 A A B B 1:8 "GAS" Port "G" Shaft A-A B-B OUTLET INLET Standard ports: M6 thread depth 12 mm. OPTIONS: “GAS”: G³⁄ thread depth ¹² mm. Threads are machined on both body sides. Type Displacement Flow at Maximum Pressure Maximum Dimensions 1500 rev/min P P P Speed L M I 2 3 1P D 1.6 1.1 1.6 230 250 270 6000 34 75 1P D 2 1,3 2..0 230 250 270 6000 34.5 76 1P D 2.5 1.6 2.4 230 250 270 6000 35 77 1P D 4.2 2.7 4.0 230 250 270 6000 37 81 1P D 5 3.2 4.8 210 230 250 5000 38 83 1P D 5.8 3.7 5.6 210 230 250 4500 39 85 1P D 7.5 4.8 7.2 190 210 230 3500 41 89 1P D 9.2 5.8 8.7 190 210 230 3000 43 93 1P D 11.5 8.0 11.9 160 180 200 2100 47 101 1P D 6.7 4.2 6.4 210 230 250 4000 40 87 3 cm /rev litres/mim bar bar bar rpm mm mm 1P D 3.3 2.1 3.2 230 250 270 6000 36 79 14
1P Group 1 Hydraulic Gear Pumps 1PKA Series G¹⁄ thread depth 12 mm. G³⁄ thread depth 12 mm. 15.3 67 52.4 26.2 G3/8 9.52 12 12 -0.053 -0.02 25.4 Ø 4 69 n.4 7.5 9 20 29 G1/4 71.9 86.5 8Ø M7 -0.025 +0 2.4 M 71 -0.06 -0.01 5 10Ø 5.3 11 6.5 A A B B 1:8 A-A "G" Shaft B-B INLET OUTLET www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1P D 2 KA 1.3 2.0 230 250 270 6000 76 1P D 4.2 KA 2.7 4.0 230 250 270 6000 81 1P D 5 KA 3.2 4.8 210 230 250 5000 83 1P D 3.3 KA 2.1 3.2 230 250 270 6000 79 1P D 5.8 KA 3.7 5.6 210 230 250 4500 85 1P D 2.5 KA 1.6 2.4 230 250 270 6000 77 1P D 6.7 KA 4.2 6.4 210 230 250 4000 87 3 cm /rev litres/mim bar bar bar rpm mm 1P D 1.6 KA 1.1 1.6 230 250 270 6000 75 1500 rev/min P P P Speed M I 2 3 1P D 7.5 KA 4.8 7.2 190 210 230 3500 89 1P D 9.2 KA 5.8 8.7 190 210 230 3000 93 1P D 11.5 KA 8.0 11.9 160 180 200 2100 101 Type Displacement Flow at Maximum Pressure Maximum Dimension 15
1P Group 1 Hydraulic Gear Pumps K1P G Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Model Inlet port in the body (thread depth) Inlet port in the cover (thread depth) “¹⁄ CORPO” * G¹⁄ (12 mm) G³⁄ (12 mm) “³⁄ x ³⁄ ” ** G³⁄ (12 mm) G³⁄ (12 mm) ** Upon request, only for 11.5 size To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. * Upon request, up to 9.2 size “¹⁄ x ¹⁄ ” * G¹⁄ (12 mm) G¹⁄ (12 mm) “¹⁄ FOND” * - G¹⁄ (12 mm) K1P D 2.5 G 1.6 2.4 230 250 270 6000 76 64 K1P D 1.3 G 0.92 ? 240 260 280 6000 73.5 61.5 K1P D 4.2 G 2.7 4.0 230 250 270 6000 80 68 K1P D 9.2 G 5.8 8.7 190 210 230 3000 92 80 K1P D 5.8 G 3.7 5.6 210 230 250 4500 84 72 3 cm /rev litres/mim bar bar bar rpm mm mm K1P D 5 G 3.2 4.8 210 230 250 5000 82 70 K1P D 7.5 G 4.8 7.2 190 210 230 3500 88 76 K1P D 15 G 9.8 ? 130 150 170 1700 107 95 1500 rev/min P P P Speed L M I 2 3 K1P D 2 G 1.3 2.0 230 250 270 6000 75 63 K1P D 3.3 G 2.1 3.2 230 250 270 6000 78 66 K1P D 1.6 G 1.1 1.6 230 250 270 6000 74 62 K1P D 11.5 G 8.0 11.9 160 180 200 2100 100 88 K1P D 6.7 G 4.2 6.4 210 230 250 4000 86 74 Type Displacement Flow at Maximum Pressure Maximum Dimensions 9 12.8 23 69 -0.06 -0.01 5 N M 71 30 21 M7 8Ø 9 8 12 12 40 6.5 10Ø 24Ø G3/8 -0.064 -0.025 32Ø n.2 8.6 10.48 40 9.52 -0.025 +0 2.4 3/8 NPT 5.3 524970 OR 3106 A A 1:8 "C" Shaft "NPT" Port A-A OUTLET INLET INLET 16
1P Group 1 Hydraulic Gear Pumps KL1P G Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 12 L 10Ø 6.5 M -0.06 -0.01 5 45° 71 30 12 n.4 M6 40 45° -0.025 +0 2.4 5.3 9 8Ø M7 21 30 40 N 65 9.52 45° n.4 M6 30 12 10.48 7 24.7 Ø -0.064 -0.025 32Ø 45° G3/8 69 n.2 8.6 A A 1:8 "C" Shaft A-A "GAS" Port OUTLET INLET KL1P D 4.2 G 2.7 4.0 230 250 270 6000 36 80 68 KL1P D 11.5 G 8.0 11.9 160 180 200 2100 46 100 88 KL1P D 3.3 G 2.1 3.2 230 250 270 6000 35 78 66 KL1P D 5 G 3.2 4.8 210 230 250 5000 37 82 70 KL1P D 1.6 G 1.1 1.6 230 250 270 6000 33 74 62 KL1P D 2 G 1.3 2.0 230 250 270 6000 33,5 75 63 KL1P D 2.5 G 1.6 2.4 230 250 270 6000 34 76 64 1500 rev/min P P P Speed L M D I 2 3 KL1P D 5.8 G 3.7 5.6 210 230 250 4500 38 84 72 KL1P D 7.5 G 4.8 7.2 190 210 230 3500 40 88 76 KL1P D 9.2 G 5.8 8.7 190 210 230 3000 42 92 80 3 cm /rev litres/mim bar bar bar rpm mm mm mm KL1P D 6.7 G 4.2 6.4 210 230 250 4000 39 86 74 Type Displacement Flow at Maximum Pressure Maximum Dimensions “GAS”: G3/8 thread depth 12 mm. OPTIONS Standard ports: M6 threads depth 12 mm. To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. Threads are machined on both the body sides. Upon request, KL1P model is also available in “KA” version (G³⁄ as inlet port and G¹⁄ as outlet port in the cover). 17
1P Group 1 Hydraulic Gear Pumps 1BK4 Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. OPTIONS M14x1.5 thread depth 12 mm. M18x1.5 thread depth 12 mm. Upon request, 1BK4 model is also available in “KA” version (G3/8 as inlet port and G1/ 4 as outlet port in the cover). 1BK4 D 1.6 1.1 1.6 230 250 270 6000 33 74 62 1BK4 D 6.7 4.2 6.4 210 230 250 4000 39 86 74 1BK4 D 3.3 2.1 3.2 230 250 270 6000 35 78 66 1BK4 D 5 3.2 4.8 210 230 250 5000 37 82 70 1BK4 D 7.5 4.8 7.2 190 210 230 3500 40 88 76 3 cm /rev litres/mim bar bar bar rpm mm mm mm 1BK4 D 2 1.3 2.0 230 250 270 6000 33,5 75 63 1BK4 D 5.8 3.7 5.6 210 230 250 4500 38 84 72 1500 rev/min P P P Speed L M D I 2 3 1BK4 D 9.2 5.8 8.7 190 210 230 3000 42 92 80 Type Displacement Flow at Maximum Pressure Maximum Dimensions 1BK4 D 2.5 1.6 2.4 230 250 270 6000 34 76 64 1BK4 D 4.2 2.7 4.0 230 250 270 6000 36 80 68 1BK4 D 11.5 8.0 11.9 160 180 200 2100 46 100 88 8Ø M6 26 8 18 L M 71 40 -0.025 +0 2 5.4 M18x1.5 40 10.48 9.52 N 7 -0.064 -0.025 32Ø 65 M14x1.5 n.2 8.6 A A 1:5 A-A INLET OUTLET 18
1P Group 1 Hydraulic Gear Pumps 1BK7 Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony M14x1.5 thread depth 12 mm. M18x1.5 thread depth 12 mm. To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. OPTIONS Upon request, 1BK7 model is also available in “KA” version (G3/8 as inlet port and G1/4 as outlet port in the cover). “Q” model is supplied with a shaft seal mounted on. Type Displacement Flow at Maximum Pressure Maximum Dimensions 1500 rev/min P P P Speed L M D I 2 3 3 cm /rev litres/mim bar bar bar rpm mm mm mm 1BK7 D 1.6 1.1 1.6 230 250 270 6000 35 76 64 1BK7 D 2 1.3 2.0 230 250 270 6000 35,5 77 65 1BK7 D 2.5 1.6 2.4 230 250 270 6000 36 78 66 1BK7 D 3.3 2.1 3.2 230 250 270 6000 37 80 68 1BK7 D 4.2 2.7 4.0 230 250 270 6000 38 82 70 1BK7 D 5 3.2 4.8 210 230 250 5000 39 84 72 1BK7 D 5.8 3.7 5.6 210 230 250 4500 40 86 74 1BK7 D 6.7 4.2 6.4 210 230 250 4000 41 88 76 1BK7 D 7.5 4.8 7.2 190 210 230 3500 42 90 78 1BK7 D 9.2 5.8 8.7 190 210 230 3000 44 94 82 1BK7 D 11.5 8.0 11.9 160 180 200 2100 48 102 90 7 -0.064 -0.025 Ø32 M M18x1.5 40 71 5 L -0.01 +0.03 5 Ø21 40 N 10.48 9.52 M14x1.5 Ø10 Ø24 4.5 0.6 65 8.5 -0.01 +0.03 5 n.2 8.6 A A OR 28x2 -0.06 -0.02 Coupling (522000) "Q" Seal A-A OUTLET INLET 19
1P Group 1 Hydraulic Gear Pumps 1P BW Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. Available with anticlockwise rotation only. OPTIONS Threads are machined on both body sides. “Z”: also available in “GAS” version. “GAS”: G 1/2 thread depth 12 mm. 1P BW 580 S 5.8 8.7 210 230 250 4500 50.0 95.0 87.0 1500 rev/min P P P Speed L M D I 2 3 Type Displacement Flow at Maximum Pressure Maximum Dimensions 1P BW 246 S 2.5 3.7 230 250 270 6000 43.7 82.3 74.3 1P BW 082 S 0.8 1.3 230 250 270 6000 40.6 76.2 68.2 3 cm /rev litres/mim bar bar bar rpm mm mm mm 1P BW 164 S 1.6 2.5 230 250 270 6000 42.1 79.2 71.2 1P BW 430 S 4.3 6.5 210 230 250 5000 47.2 89.4 81.4 1P BW 200 S 2.0 3.1 230 250 270 6000 42.9 80.7 72.7 1P BW 328 S 3.3 4.9 230 250 270 6000 45.2 85.4 77.4 5 -0.05 +0 45.24 Ø 13.49 10.32 47.63 -0.05 +0 3.76 65.5 1/2 NPT N M 75 L 9.5 10Ø G1/2 1/2 NPT 10 91 n.2 8.5 47.63 "Z" Body "GAS" Port INLET OUTLET 20
1P Group 1 Hydraulic Gear Pumps 1P VM DI Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Standard ports: M6 thread depth 12mm. OPTIONS VMmodel is also available for KL1P, KF1P, 1BK4 and 1BK7 pumps. port thread depth 10mm. “DI”: flow discharged by the valve returns to the inlet area. In case of anticlockwise rotation, both cover and valve rotate of 180°. The valve can be supplied with an operating pressure setting chosen in a range from10 up to 280 bar. Upon request, 1PVM is also available in “GAS” version. “DE” flow discharged by the valve is drained to an external G¹⁄ OUTLET INLET Type Displacement Flow at Maximum Pressure Maximum Dimensions 1P D 2 VM DI 1,3 2,0 230 250 270 6000 34,5 83 1P D 2,5 VM DI 1,6 2,4 230 250 270 6000 35 84 1P D 4,2 VM DI 2,7 4,0 230 250 270 6000 37 88 1P D 5 VM DI 3,2 4,8 210 230 250 5000 38 90 1500 rev/min P P P Speed L M I 2 3 1P D 5,8 VM DI 3,7 5,6 210 230 250 4500 39 92 1P D 7,5 VM DI 4,8 7,2 190 210 230 3500 41 96 1P D 9,2 VM DI 5,8 8,7 190 210 230 3000 43 100 1P D 11,5 VM DI 8,0 11,9 160 180 200 2100 47 108 3 cm /rev litres/mim bar bar bar rpm mm mm 1P D 3,3 VM DI 2,1 3,2 230 250 270 6000 36 86 1P D 6,7 VM DI 4,2 6,4 210 230 250 4000 40 94 1P D 1,6 VM DI 1,1 1,6 230 250 270 6000 34 82 21
7 1 8 6 12 3 8 4 2 5 9 8 1P Group 1 Hydraulic Gear Pumps 1P VM DI Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1PVM cover kit. The 1P VM cover kit contains: 1) 1P VM cover. 2) 1P VM cartridge. 3) 1P VM spring 5/90 bar. 4) 1P VM spring 91/280 bar. 5) Grub screw. 6) Spring holder disc. 7) Pin. 8) O-ring number 3. 9) Watertight cap. 10) Anti-extrusion (not shown in drawing). 11) Preformed seal (not shown in drawing). 12) Anti-extrusion. This kit is sent already assembled but uncalibrated. The 1PVM spring (number 4) for medium - high calibrations is provided unassembled. The relief valve is calibrated using the grub screw (number 5). When used at pressure higher than 90 bar the spring already assembled in the cartridge must be changed as follows: » Unscrew the watertight cap (number 9) and the grub screw (number 5). » Change the medium - low calibrated spring (number 3) with the medium - high calibrated spring (number 4). » Screw the grub screw (number 5) on top of the cartridge (number 2) until the desired pressure is reached. » Screw the watertight cap by a 30/35 Nm bolt torque equivalent to 22.1/25.8 lb ft. 22
Gear Pumps Performance Curves 1P Series Each curve has been obtained at 50°C, using oil with viscosity 30 cSt at these pressure. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 500 1000 1500 2000 2500 3000 3500 4,2 3,3 2,5 2 1,6 5 5,8 6,7 7,5 9,2 11,5 1P 1,6 2 2,5 25 - 230 bar 3,3 4,2 5 5,8 25 - 210 bar 6,7 7,5 9,2 25 - 190 bar 11,5 25 - 140 bar www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 23
Gear Pumps Performance Curves 1P Series Absorbed power P [kW]. Absorbed torque M [Nm]. Drive speed n [rpm] www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1P 2,5 1P 1,6 1P 3,3 1P 2 24
Gear Pumps Performance Curves 1P Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1P 5,8 1P 4,2 1P 6,7 1P 5 Absorbed power P [kW]. Absorbed torque M [Nm]. Drive speed n [rpm] 25
Gear Pumps Performance Curves 1P Series Absorbed power P [kW]. Absorbed torque M [Nm]. Drive speed n [rpm] www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1P 11,5 1P 7,5 1P 9,2 26
Gear Pumps 1P R Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Their operating concept is the same as single rotation pumps. What changes is that bi-rotational pumps can rotate both clockwise and counterclockwise thanks to their perfectly symmetrical machining on the internal components. Please contact jbj Techniques Limited technical office, tel +44 (0)1737 767493 or email: info@jbj.co.uk if system operating conditions differ from the values indicated in the product tables. Some models have the external drain positioned on the flange or on the cover; connection pipes to the system tank should never be clogged or show reduced cross-section, otherwise pressure values might exceed 6 bar. As described at the beginning of the single rotation pump section, also bi-rotational models are rotary positive-displacement pumps with external gears. The reversible 1Ppump is capable of handling pressurized inflow. 27
1P Group 1 Hydraulic Gear Pumps 1P R Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Upon request, 1P R model is also available in “GAS” version. Standard ports: M6 thread depth 12 mm. G¹⁄ thread depth 12 mm. OPTIONS INLET OUTLET 15.3 45° 45° 12 n.4 M6 4 67 52.4 n.4 7.5 26.2 9.52 G1/4 -0.053 -0.02 25.4 Ø 65 30 9 20 L 29 86.5 71.9 3.5 8Ø M7 -0.025 +0 2.4 M 45° 12 n.4 M6 71 45° 5.3 10Ø -0.06 -0.01 5 11 6.5 30 A A B B 1:8 A-A "G" Shaft B-B DRENAGGIO DRAIN Type Displacement Flow at Maximum Pressure Maximum Dimensions 1500 rev/min P P P Speed L M I 2 3 1P R 1.6 1.1 1.6 170 190 210 6000 34 75 1P R 2.5 1.6 2.4 170 190 210 6000 35 77 3 cm /rev litres/mim bar bar bar rpm mm mm 1P R 2 1.3 2.0 170 190 210 6000 34,5 76 1P R 3.3 2.1 3.2 170 190 210 6000 36 79 1P R 4.2 2.7 4.0 170 190 210 6000 37 81 1P R 5 3.2 4.8 160 180 200 5000 38 83 1P R 5.8 3.7 5.6 160 180 200 4500 39 85 1P R 11.5 8.0 11.9 120 140 160 2100 47 101 1P R 7.5 4.8 7.2 140 160 180 3500 41 89 1P R 6.7 4.2 6.4 160 180 200 4000 40 87 1P R 9.2 5.8 8.7 140 160 180 3000 43 93 28
1P Group 1 Hydraulic Gear Pumps K1P R X G Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. OPTIONS Upon request, “C” tapered shaft is available. K1P R 1.6 X G 1.1 1.6 230 250 270 3500 62 74 K1P R 3.3 X G 2.1 3.2 230 250 270 3500 66 78 K1P R 11.5 X G 8.0 11.9 160 180 200 1200 88 100 1500 rev/min P P P Speed L M I 2 3 K1P R 2.5 X G 1.6 2.4 230 250 270 3500 64 76 K1P R 5 X G 3.2 4.8 210 230 250 3000 70 82 K1P R 4.2 X G 2.7 4.0 230 250 270 3500 68 80 Type Displacement Flow at Maximum Pressure Maximum Dimensions 3 cm /rev litres/mim bar bar bar rpm mm mm K1P R 2 X G 1.3 2.0 230 250 270 3500 63 75 K1P R 9.2 X G 5.8 8.7 190 210 230 1700 80 92 K1P R 5.8 X G 3.7 5.6 210 230 250 2500 72 84 K1P R 6.7 X G 4.2 6.4 210 230 250 2300 74 86 K1P R 7.5 X G 4.8 7.2 190 210 230 2000 76 88 DRENAGGIO DRAIN 29
1P Group 1 Hydraulic Gear Pumps Double 1P Pumps www.jbj.co.uk/gear-pumps.html #DriveLineHarmony 1PD 9.2 element can bear 14.8 Nmand 1PD 4.2 element can bear 4.5 Nm. Primary shaft check. You then have that the torque applied on the shaft of the first element will be the sum of the torques absorbed by the two pumps: For proper operation of Marzocchi 1Pdouble pumps, you need to comply with the following instructions: »The torque transmitted by the shaft of the first element is the sum of the torques transmitted by each single element. Absorbed torque Calculate necessary torque (M) of a pump subject to pressure differential between inlet and outlet as follows: M= (V •Dp) / (62.8 •hhm) [Nm] »element performance and features are the same as the elements of the corresponding single pumps. »Double pumpmax. rotation speed is determined by the lowest speed amongmax. rotation speeds of every single element. »check that power absorption of the front element is equal or higher than the rear element. »Operating pressures are limited by the max. torque transmissible by the shaft of the first element and by the shaft connecting the two elements one to the other. 3 V = displacement [cm /rotation] Dp = pressure differential [bar] hhm = hydromechanical efficiency (take 0.80 as indicative value under cold conditions and 0.85 under working conditions). 1P pumps are also available as double versions. Please contact our Sales-Technical Dept. for further details on specific configurations not explicitly indicated (flanges, shafts and so on). The torque of every single element can be determined with the following formula: Driving shaft absorbed torque. For a proper check of the shafts and of the max. torques that they can bear, see the following example: Let’s say that we should use a double pump 1P D 9.2 + 1P D 4.2 with max. pressure respectively of 150 bar and 100 bar. By making pressure values correspond to the sizes in the table on the side, we shall obtain as a result the following: 14.8 + 4.5 = 19.3 Nm Secondary shaft check. In our example the torque applied to the shaft of the second element (4.2 Nm) is allowed because it does not exceed the limit for that type of shaft (in this case, max. value would be 21.5 Nm). This value shall never go over the limit value allowed for that type of shaft (in this case, max. value would be 26.3 Nm). Max. Torque 21.5 Nm Max. Torque 21.5 Nm "G" SHAFT TAPERED SHAFT Max. Torque 26.3 Nm To block the coupling: n. 1 M7 nut, with a torque wrench setting fixed at 12 Nm. 0 2 4 6 8 10 12 14 16 18 20 0 50 100 150 200 250 p [bar] 11.5 9.2 7.5 6.7 5.8 5 1.6 2 2.5 3.3 4.2 M [Nm] 1P or 30
1P Group 1 Hydraulic Gear Pumps Double 1P Pumps www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Standard ports: M6 thread depth 12 mm. Upon request, K1P + K1P double pumps configuration is available. OPTIONS 26.2 71.9 9.52 n.4 M6 86.5 65 67 n.4 7.5 52.4 8Ø 9 M7 L 20 29 n.4 M6 -0.025 +0 2.4 5.3 4 15.3 45° 30 12 45° 45° 30 12 -0.053 -0.02 25.4 Ø n.4 M6 M 45° G 45° 45° 12 30 12 30 71 n.4 M6 45° 45° A A 1:8 A-A OUTLET INLET 31
G L M 3 cm /rev litres /min 1P Group 1 Hydraulic Gear Pumps Double 1P Pumps www.jbj.co.uk/gear-pumps.html #DriveLineHarmony Type Displacement 1st section Displacement 2nd section Flow 1st section Flow 2nd section Dimensions litres /min mm mm mm 3 cm /rev 1P D 3,3 + 1P D 1,6 2,1 1,1 3,2 1,6 92,8 36 169,8 1P D 1,6 + 1P D 1,6 1,1 1,1 1,6 1,6 90,8 34 165,8 1P D 4,2 + 1P D 1,6 2,7 1,1 4,0 1,6 93,8 37 171,8 1P D 4,2 + 1P D 3,3 2,7 2,1 4,0 3,2 95,8 37 175,8 1P D 2 + 1P D 2 1,3 1,3 2,0 2,0 91,8 34,5 167,8 1P D 2 + 1P D 1,6 1,3 1,1 2,0 1,6 91,3 34,5 166,8 1P D 2,5 + 1P D 1,6 1,6 1,1 2,4 1,6 91,8 35 167,8 1P D 2,5 + 1P D 2 1,6 1,3 2,4 2,0 92,3 35 168,8 1P D 2,5 + 1P D 2,5 1,6 1,6 2,4 2,4 92,8 35 169,8 1P D 3,3 + 1P D 2 2,1 1,3 3,2 2,0 93,3 36 170,8 1P D 3,3 + 1P D 2,5 2,1 1,6 3,2 2,4 93,8 36 171,8 1P D 3,3 + 1P D 3,3 2,1 2,1 3,2 3,2 94,8 36 173,8 1P D 4,2 + 1P D 2 2,7 1,3 4,0 2,0 94,3 37 172,8 1P D 4,2 + 1P D 2,5 2,7 1,6 4,0 2,4 94,8 37 173,8 1P D 5 + 1P D 1,6 3,2 1,1 4,8 1,6 94,8 38 173,8 1P D 5 + 1P D 2 3,2 1,3 4,8 2,0 95,3 38 174,8 1P D 5 + 1P D 2,5 3,2 1,6 4,8 2,4 95,8 38 175,8 1P D 5,8 + 1P D 1,6 3,7 1,1 5,6 1,6 95,8 39 175,8 1P D 5,8 + 1P D 2,5 3,7 1,6 5,6 2,4 96,8 39 177,8 1P D 4,2 + 1P D 4,2 2,7 2,7 4,0 4,0 96,8 37 177,8 1P D 5,8 + 1P D 3,3 3,7 2,1 5,6 3,2 97,8 39 179,8 1P D 5,8 + 1P D 4,2 3,7 2,7 5,6 4,0 98,8 39 181,8 1P D 5 + 1P D 4,2 3,2 2,7 4,8 4,0 97,8 38 179,8 1P D 5,8 + 1P D 5 3,7 3,2 5,6 4,8 99,8 39 183,8 1P D 5,8 + 1P D 5,8 3,7 3,7 5,6 5,6 100,8 39 185,8 1P D 5 + 1P D 3,3 3,2 2,1 4,8 3,2 96,8 38 177,8 1P D 5,8 + 1P D 2 3,7 1,3 5,6 2,0 96,3 39 176,8 1P D 5 + 1P D 5 3,2 3,2 4,8 4,8 98,8 38 181,8 1P D 7,5 + 1P D 4,2 4,8 2,7 7,2 4,0 100,8 41 185,8 1P D 11,5 + 1P D 7,5 8,0 4,8 11,9 7,2 110,8 47 205,8 1P D 11,5 + 1P D11,5 8,0 8,0 11,9 11,9 116,8 47 217,8 1P D 7,5 + 1P D 3,3 4,8 2,1 7,2 3,2 99,8 41 183,8 1P D 9,2 + 1P D 7,5 5,8 4,8 8,7 7,2 106,8 43 197,8 1P D 6,7 + 1P D 1,6 4,2 1,1 6,4 1,6 96,8 40 177,8 1P D 9,2 + 1P D 5,8 5,8 3,7 8,7 5,6 104,8 43 193,8 1P D 7,5 + 1P D 6,7 4,8 4,2 7,2 6,4 103,8 41 191,8 1P D 9,2 + 1P D 4,2 5,8 2,7 8,7 4,0 102,8 43 189,8 1P D 6,7 + 1P D 4,2 4,2 2,7 6,4 4,0 99,8 40 183,8 1P D 11,5 + 1P D 1,6 8,0 1,1 11,9 1,6 103,8 47 191,8 1P D 6,7 + 1P D 3,3 4,2 2,1 6,4 3,2 98,8 40 181,8 1P D 7,5 + 1P D 5 4,8 3,2 7,2 4,8 101,8 41 187,8 1P D 9,2 + 1P D 2 5,8 1,3 8,7 2,0 100,3 43 184,8 1P D 7,5 + 1P D 1,6 4,8 1,1 7,2 1,6 97,8 41 179,8 1P D 9,2 + 1P D 6,7 5,8 4,2 8,7 6,4 105,8 43 195,8 1P D 6,7 + 1P D 6,7 4,2 4,2 6,4 6,4 102,8 40 189,8 1P D 11,5 + 1P D 2,5 8,0 1,6 11,9 2,4 104,8 47 193,8 1P D 11,5 + 1P D 4,2 8,0 2,7 11,9 4,0 106,8 47 197,8 1P D 9,2 + 1P D 5 5,8 3,2 8,7 4,8 103,8 43 191,8 1P D 7,5 + 1P D 7,5 4,8 4,8 7,2 7,2 104,8 41 193,8 1P D 6,7 + 1P D 5 4,2 3,2 6,4 4,8 100,8 40 185,8 1P D 9,2 + 1P D 9,2 5,8 5,8 8,7 8,7 108,8 43 201,8 1P D 11,5 + 1P D 5,8 8,0 3,7 11,9 5,6 108,8 47 201,8 1P D 11,5 + 1P D 6,7 8,0 4,2 11,9 6,4 109,8 47 203,8 1P D 6,7 + 1P D 2,5 4,2 1,6 6,4 2,4 97,8 40 179,8 1P D 11,5 + 1P D 3,3 8,0 2,1 11,9 3,2 105,8 47 195,8 1P D 7,5 + 1P D 5,8 4,8 3,7 7,2 5,6 102,8 41 189,8 1P D 7,5 + 1P D 2 4,8 1,3 7,2 2,0 98,3 41 180,8 1P D 6,7 + 1P D 2 4,2 1,3 6,4 2,0 97,3 40 178,8 1P D 7,5 + 1P D 2,5 4,8 1,6 7,2 2,4 98,8 41 181,8 1P D 9,2 + 1P D 2,5 5,8 1,6 8,7 2,4 100,8 43 185,8 1P D 11,5 + 1P D 5 8,0 3,2 11,9 4,8 107,8 47 199,8 1P D 11,5 + 1P D 2 8,0 1,3 11,9 2,0 104,3 47 192,8 1P D 6,7 + 1P D 5,8 4,2 3,7 6,4 5,6 101,8 40 187,8 1P D 9,2 + 1P D 3,3 5,8 2,1 8,7 3,2 101,8 43 187,8 1P D 9,2 + 1P D 1,6 5,8 1,1 8,7 1,6 99,8 43 183,8 1P D 11,5 + 1P D 9,2 8,0 5,8 11,9 8,7 112,8 47 209,8 32
1P Group 1 Hydraulic Gear Pumps K1P 1/4 CORPO Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. G¹⁄ thread depth 12 mm. G³⁄ thread depth 12 mm. OUTLET INLET 1500 rev/min P P P Speed L M D I 2 3 Type Displacement Flow at Maximum Pressure Maximum Dimensions K1P D 2,5 G ¹⁄ CORPO 1,6 2,4 230 250 270 6000 34 76 64 K1P D 5,8 G ¹⁄ CORPO 3,7 5,6 210 230 250 4500 38 84 72 K1P D 2 G ¹⁄ CORPO 1,3 2,0 230 250 270 6000 33,5 75 63 K1P D 7,5 G ¹⁄ CORPO 4,8 7,2 190 210 230 3500 40 88 76 K1P D 3,3 G ¹⁄ CORPO 2,1 3,2 230 250 270 6000 35 78 66 K1P D 1,6 G ¹⁄ CORPO 1,1 1,6 230 250 270 6000 33 74 62 K1P D 4,2 G ¹⁄ CORPO 2,7 4,0 230 250 270 6000 36 80 68 K1P D 5 G ¹⁄ CORPO 3,2 4,8 210 230 250 5000 37 82 70 K1P D 6,7 G ¹⁄ CORPO 4,2 6,4 210 230 250 4000 39 86 74 K1P D 9,2 G ¹⁄ CORPO 5,8 8,7 190 210 230 3000 42 92 80 3 cm /rev litres/mim bar bar bar rpm mm mm mm 33
1P Group 1 Hydraulic Gear Pumps K1P 1/4 FOND Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony G¹⁄ thread depth 12 mm. To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. 1500 rev/min P P P Speed M N I 2 3 3 cm /rev litres/mim bar bar bar rpm mm mm K1P D 6.7 G ¹⁄ FOND 4.2 6.4 210 230 250 4000 86 74 K1P D 2 G ¹⁄ FOND 1.3 2.0 230 250 270 6000 75 63 K1P D 5.8 G ¹⁄ FOND 3.7 5.6 210 230 250 4500 84 72 K1P D 3.3 G ¹⁄ FOND 2.1 3.2 230 250 270 6000 78 66 K1P D 4.2 G ¹⁄ FOND 2.7 4.0 230 250 270 6000 80 68 K1P D 9.2 G ¹⁄ FOND 5.8 8.7 190 210 230 3000 92 80 Type Displacement Flow at Maximum Pressure Maximum Dimensions K1P D 1.6 G ¹⁄ FOND 1.1 1.6 230 250 270 6000 74 62 K1P D 2.5 G ¹⁄ FOND 1.6 2.4 230 250 270 6000 76 64 K1P D 7.5 G ¹⁄ FOND 4.8 7.2 190 210 230 3500 88 76 K1P D 5 G ¹⁄ FOND 3.2 4.8 210 230 250 5000 82 70 OUTLET INLET 34
1P Group 1 Hydraulic Gear Pumps K1P 1/4 x 1/4 3/8 x 3/8 Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony To mount the pump: n. 2 M8 screws, with a torque wrench setting fixed at 23 ± 2.4 Nm. G1/4 thread depth 12 mm. G3/8 thread depth 12 mm. Type Displacement Flow at Maximum Pressure Maximum Dimensions 1500 rev/min P P P Speed L M N D I 2 3 3 cm /rev litres/mim bar bar bar rpm mm mm mm K1P D 1.6 G ¹⁄ x ¹⁄ 1.1 1.6 230 250 270 6000 33 74 62 G¹⁄ K1P D 2 G ¹⁄ x ¹⁄ 1.3 2.0 230 250 270 6000 33,5 75 63 G¹⁄ K1P D 5.8 G ¹⁄ x ¹⁄ 3.7 5.6 210 230 250 4500 38 84 72 G¹⁄ K1P D 9.2 G ¹⁄ x ¹⁄ 5.8 8.7 190 210 230 3000 42 92 80 G¹⁄ K1P D 7.5 G ¹⁄ x ¹⁄ 4.8 7.2 190 210 230 3500 40 88 76 G¹⁄ K1P D 3.3 G ¹⁄ x ¹⁄ 2.1 3.2 230 250 270 6000 35 78 66 G¹⁄ K1P D 2.5 G ¹⁄ x ¹⁄ 1.6 2.4 230 250 270 6000 34 76 64 G¹⁄ K1P D 6.7 G ¹⁄ x ¹⁄ 4.2 6.4 210 230 250 4000 39 86 74 G¹⁄ K1P D 5 G ¹⁄ x ¹⁄ 3.2 4.8 210 230 250 5000 37 82 70 G¹⁄ K1P D 11.5 G ³⁄ x ³⁄ 8.0 11.9 160 180 200 2100 46 100 88 G³⁄ K1P D 4.2 G ¹⁄ x ¹⁄ 2.7 4.0 230 250 270 6000 36 80 68 G¹⁄ OUTLET INLET 35
1P Group 1 Hydraulic Gear Pumps EK1P Series www.jbj.co.uk/gear-pumps.html #DriveLineHarmony EK1P pump has been specifically developed for those applications with submersible pump, such as hydraulic power packs. The EK1P pump series is completely interchangeable with standard K1P series capable of medium to high mechanical and hydraulic performance. The EK1P series completes the Marzocchi range of pumps dedicated to the hydraulic power pack market. The pump is available as single rotation and its external structure is composed by two parts in die casting aluminium; an integrated flange body and a cover. 36
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